Systems for the control and use of fluids and particles

ABSTRACT

Methods and apparatus for adjusting a delivery, distribution, emission, or spray of an adaptable material include contacting the adaptable material with a compatibly-selected kinetic energy fluid. The contact provides a motive force to move the adaptable material to or from an outlet of a spray fixture. The spray fixture is adjustable to emit various forms of drops, mists, extrusions, emulsions, or fibers. The adjusting is based on characteristics of a feedstock material, the adaptable material, the compatibly-selected kinetic energy fluid, or combinations thereof.

RELATED CASES

This application is a continuation of U.S. patent application Ser. No.14/875,423, filed Oct. 5, 2015, in the names of John Alvin Eastin, etal., for SYSTEMS FOR THE CONTROL AND USE OF FLUIDS AND PARTICLES, whichis a continuation of U.S. patent application Ser. No. 13/674,725, filedNov. 12, 2012 in the names of John Alvin Eastin, et al., for SYSTEMS FORTHE CONTROL AND USE OF FLUIDS AND PARTICLES, which is a continuation ofU.S. patent application Ser. No. 12/420,708, filed Apr. 8, 2009, whichis a continuation-in-part application of U.S. patent application Ser.No. 11/405,603, filed Apr. 17, 2006, in the names of John Alvin Eastin,et al., for SYSTEMS FOR THE CONTROL AND USE OF FLUIDS AND PARTICLES,which is a continuation in part of U.S. patent application Ser. No.11/109,398 filed Apr. 19, 2005, in the names of John Alvin Eastin, etal., for SYSTEMS FOR THE CONTROL AND USE OF FLUIDS AND PARTICLES.

BACKGROUND OF THE INVENTION

This invention relates to the forming, shaping, control and use offluids and particles such as for example in agriculture and agriculturalrelated fields. One example is the formulation of agricultural inputs,shaping them into droplets or particles, and the distribution of thedroplets or particles over a field. Another example is for theencapsulation of seeds with or without chemicals and biological agentsor the encapsulation of chemicals with or without biological agents anddistribution of the encapsulated seeds or chemicals or biologicalmaterials. Still another is for the suspension of seeds for fluiddrilling of seeds with or without chemicals or biological materials.

It is known to shape and spray fluids and suspensions with sprayingsystems. In some applications, the fluids and suspensions are formedinto droplets or aerosols and sprayed by the spraying systems. In otherapplications, the fluids form particles or capsules about seeds orchemicals.

One use of such spraying systems is to apply agricultural inputs toagricultural fields. Commonly, the spraying systems include vehiclesthat carry the agricultural inputs and spray equipment that apply theagricultural inputs from the vehicle through fixtures supported by boomson the vehicle. The spray equipment may include pumps for liquid and airfor distributing the agricultural inputs.

In one type of prior art spraying system for this use, the vehicles usedto spray the agricultural fields carrying large volumes of dilutedactive ingredients because it is difficult to spray low volumes ofcarrier that could deliver more concentrated forms of the activeingredient. Moreover, the vehicles may be outfitted with a high pressuresource of air and/or other fluid and thus may require one or morerelatively large pumps to spray the liquid containing the activeingredient because high pressure air and/or liquid pressure is needed toform the desired spray and a large volume of liquid containing theactive ingredient. In some such systems, the fixtures or nozzles arerelatively high above the target for the spray to permit the pattern offluid to provide an adequate area of coverage with the spray. Usuallythe pattern shape is determined by the nozzle and has a limited angle.One reason for diluting the active ingredient is because existing sprayequipment used in agriculture cannot spray viscous material with thedesired size drops and drop distribution and accurate low volumeequipment is not economically available. Typically water is used todilute the active ingredient because it is: (1) inexpensive; (2) benignto plants and beneficial to microorganisms; and (3) widely available.

The prior art spray systems have several disadvantages such as forexample: (1) they require vehicles carrying the agricultural inputs tocarry heavier than desirable weights of agricultural inputs with theassociated water carrier; (2) they require the replenishment of thesupply of agricultural inputs carried by the spray vehiclesperiodically, thus increasing the time and expense of spraying; (3) theycannot be used for the application of some beneficial microorganismsbecause the microorganisms are killed by the high pressure drop uponrelease through the spray nozzles used in the prior art techniques forapplication of agricultural inputs; (4) the low viscosity agriculturalinputs drift when sprayed as small drop sizes; (5) some of the carriersused for dilution, such as water, have high surface tension and formbeads on contact rather than spreading for example over a leaf; (6) thelow viscosity sprayed drops tend to break up because of low shearresistance, thus forming smaller drops that are subject to increaseddrift; (7) some of the carriers used for dilution, such as water, haveunpredictable mineral content and pH variations; (8) the angle of thepattern of sprayed fluid from the nozzles is limited thus requiring thenozzle to be positioned at a high elevation above the spray target toobtain adequate coverage but the high elevation increases drift; (9) theuse of some combinations of active ingredients in conventional carriersin some circumstances causes precipitation of active ingredients (10)the prior art systems cannot effectively spray some particles such asparticles that have absorbed active ingredients in them that are to bereleased at a later time and/or environmental condition or over a timedinterval because for example they cannot spray viscous formulations thatfacilitate suspension of such materials; (11) the angle over which thespray is released for hydraulic nozzles is less flexible in prior artnozzles resulting in target coverage limitations; (12) the conventionalhigh pressure hydraulic atomization nozzles used, result in excessivenozzle wear and consequential variations in the distribution rate andfrequent changes in nozzles; (13) sprayer vehicle speed is limited bythe pressure because higher pressures are required for high rates ofapplication and that results in small droplets that drift and there arepressure limitations on the system components; and (14) some of thematerials used for carriers are low density and/or evaporate quicklythus increasing the tendency to drift. Moreover, in some instances, thedrops lose some carrier by evaporation and the drops end up withconcentrations of materials that cause necrosis of plants that are notintended to be adversely affected by the spray.

The prior art attempts to reduce drift that have been faced by adilemma—small drop sizes increase drift problems but provide goodcoverage of the target and large drop sizes reduce drift but providepoor coverage of the target. The higher concentration sprays have anincreased tendency to cause necrosis of plants. For example, somecompositions of glyphosate sprays concentrate on plants immune to theeffects of glyphosate (Round-up Ready crops are engineered to resist thetoxic effects of glyphosate. Round-Up Ready is a trademark of MonsantoCompany.) The prior art attempts to resolve this dilemma by compromisingbetween drop size and drift and selecting special nozzles. The specialnozzles rely upon air injection into the liquid to facilitateatomization and assist in reducing liquid pressure or the use of liquidpulse modulation systems. These prior art approaches have disadvantagesof still providing coverage less effective than desired or longer driftdistances than desired and are limited in the application rateadjustments that can be practically achieved as application vehicleschange speed in order to maintain constant per unit of field areaapplication rates.

Spray apparatuses are known for spraying viscous materials. The knowntypes of spraying apparatuses have not generally been adapted for use inspraying agricultural inputs or for conditioning soil or treatingmicroorganisms. Moreover, the known spraying apparatuses for sprayingviscous materials are not readily adjustable for adjusting drop size,density or pattern of the drops in the field in accordance withcircumstances such as wind speed, distance of spray fixture from thespray target, or speed of a ground vehicle or airplane.

Higher density materials have been available to use as carriers foractive ingredients but have not been used because of economic reasons orundesirable characteristics or the belief that such materials would bedifficult to spray because of their viscosity or density or because ofthe custom of using water as the primary carrier material. Many of theactive ingredients are difficult to spray with prior art stand-alonenozzles or air assist nozzles because they principally require pressureagainst an orifice to meter and atomize the materials and that cannot bereasonably accomplished with viscous liquids. The long established andreasonable practice has been to dilute the high viscosity activeingredients with low viscosity mobile carriers such as water. However,it has been found that this general prior art approach is not the bestapproach and has the disadvantage of resulting in a low concentration,higher weight and higher volume load carried by the spray vehicle thanis desirable.

It has been proposed in Hopp, et al., Laboratory Studies on Glycerin asa Supplement in Water Soluble Herbicidal Sprays, American Journal ofBotany, v. 33, n. 7, (July 1946) pp. 598-600, to add glycerin toherbicidal sprays to aid in uptake of the herbicide by plants. However,the addition of glycerin to sprays has not been adopted, possiblybecause of the expense and the difficulty of spraying higher viscositymaterials.

It is known from U.S. Pat. Nos. 5,520,331; 6,598,802 B2; and 6,241,164B1 to form bubbles and to burst the bubbles to form a chemical mist forfire suppression. It is suggested that the disclosed apparatus could beused for other applications requiring a chemical mist including theapplication of chemicals to plant life.

The apparatuses and process disclosed in these patents have adisadvantage in that they are not adapted for use with viscous materialsnor adapted to adjust drop size and distribution in a manner suitablefor the application of many agricultural inputs.

It is known from U.S. Pat. No. 5,680,993 and Canadian patent CA2,223,444 to form drops of agricultural inputs at low pressures bypumping a stream of agricultural input from the center of a stream ofair in the same direction as the flow of air. Other jets of air aredirected at the stream of agricultural inputs from the side. This priorart device has the disadvantage of requiring the agricultural input tobe pumped through a narrow conduit under pressure into the stream of airand thus is limited in handling viscous agricultural products,semisolids and mixtures of semisolids and particles.

It is known to mix fluids and particles and to chemically or physicallyinteract them. Some coating processes, for example, physically interactmaterials to encapsulate one within the other and some chemicalprocesses such as combustion within an internal combustion engine mixfuel and other gases such as air and at times water and then chemicallycombine the fuel with oxygen from the air and physically interact thefuel, air and products of combustion with the water if water is presentto create mechanical motion. There are many such procedures that shape,mix and interact different fluid materials for useful purposes.

The prior art processes for mixing fluids and particles and chemicallyor physically interacting them have some common disadvantages. Forexample, the size of particles or drops or phase of the materials beingmixed may not be as appropriate as possible, the selection of materialsor proportion of different materials to be interacted may lack somematerials or include too many materials or not have a sufficientquantity of some materials or the timing of the interacting of materialsmay not be suitable or the material compatibility may be for exampletime or concentration sensitive.

Fluid drilling systems that supply a mixture of gel and seeds onto anagricultural field are known. One prior art fluid drilling apparatususes impeller pumps or peristaltic pumps or the like to extrude amixture of gel and seeds. The seeds are germinated prior to planting.Such processes are shown in United Kingdom patent 1,045,732 and in U.S.Pat. No. 4,224,882. These apparatuses have a tendency to distributeseeds with irregular and poorly controlled spacing between the seeds andunder some circumstances damage seeds. Moreover, they are prone toplugging from the accumulation of seeds in tubes used in the apparatus.

It is known that an internal delivery tube diameter to seed diameterratio of at least 3 to 1 is desirable for delivering gel seed mixturesto a planter row. Moreover, when moving fluid gel seed mixtures in atube, the seeds are propelled much faster at the center line of the tubethan at the side walls as a function of the laminar flow conditionswhich, exist for gels having a viscosity that suspends seeds. Becausethe tube-seed ratio must be so large, adequate flow for fluid drillingof large seeds requires inordinate amounts of fluid and very large pumpsto get the seeds delivered. The requirements for pump size and fluidamounts increase exponentially as seed diameter increases linearly forthe systems currently in use.

It has also been shown with peristaltic pump systems at seed densitiesin gel where the volume of gel to volume of seed ratio is less thanabout four, frequent blocking of the pump inlet port by seeds isexperienced. The same limitations apply to piston or air displacementsystems. Gels continue to extrude while the seeds pile up at the port asthe amount of seed in the mixture increases.

These disadvantages limit the flexibility of the current fluid drillinghardware for delivering large seeds, for using smaller quantities of gelto reduce gel cost per acre and for reducing the volume of gel that mustbe carried by the planting equipment. Further, this ratio limitationimpacts the use of optimal concentrations of treatment chemicals ormicroorganisms in gels while still being able to use low total amountsof treatment per acre through using for example, gel to seed ratios of 1to 1. Thus the physics of dispensing seeds suspended in non-Newtonianfluids imposes strict limitations on the utility of the currentcommercial fluid drilling hardware. Attempts to reduce this problem haverelied in some circumstances on seed detectors, and counters or timersthat attempt to control the rate of dispensing of seeds in accordancewith the rate of travel of a tractor. Such an approach is disclosed inU.S. Pat. No. 3,855,953. This approach has not entirely solved theproblem in a satisfactory manner.

It is also known to use screw type mechanisms that receive and captureseeds carried along by a fluid such as air or water and emit the seedsone by one. Such an apparatus is disclosed in U.S. Pat. No. 2,737,314 toAnderson. This apparatus has a disadvantage of damaging seeds and beingrelatively complicated and unreliable. Augers are known for conveyingmatter from place to place but such augers have not been successfullyadapted up to now to fluid drilling apparatuses. Some such augers haveutilized a stream of air at an angle to the flow of material to breakoff controlled lengths of the material and such an apparatus isdisclosed in U.S. Pat. No. 3,846,529. However, this patent does notdisclose any method of fluid drilling. The augers used in the prior artare not designed in a manner adequate to separate seeds, to avoidplugging of the conduits carrying the seeds and gel to the nozzle fromwhich they are to be expelled into the ground nor to maintain spacingbetween seeds while moving them along the auger.

It is also known to use openers and planting shoes to prepare a furrowin which to deposit seeds. The prior art planting shoes have adisadvantage when used for fluid drilling in that there is insufficientspace to permit accurate deposit of gel and seeds at a locationprotected by the shoe. In some prior art planters, additives such asgrowth stimulants, fungicides, herbicides and/or beneficialmicroorganisms are deposited separately from the seeds or coated ontothe seeds or deposited in carrier materials. The prior art apparatus forapplying additives generally deposit granules. These apparatuses have adisadvantage in that they waste expensive additives by applying themnonuniformly and at locations where they are not needed. Attempts toinoculate seeds with beneficial microorganisms other than Rhizobia havenot been as successful as desired.

SUMMARY OF THE INVENTION

Accordingly, it is an object of the invention to provide a novelapparatus for handling viscous materials.

It is a further object of the invention to provide a novel apparatus forspraying viscous materials.

It is a still further object of the invention to provide a novel methodfor applying large numbers of discrete portions of a material tosurfaces such as applying material to leaves or to a field withincreased efficiency.

It is a still further object of the invention to provide a novel methodand apparatus for encapsulating materials.

It is a still further object of the invention to provide a novel methodand apparatus for the application of agricultural inputs.

It is a still further object of the invention to provide a novel methodand apparatus for forming fibers.

It is a still further object of the invention to provide a novel methodand apparatus for solubilizing chitosan.

It is a still further object of the invention to provide a novel methodand apparatus for forming a biodegradable fabric with sufficient celladhesion to be implanted in animals.

It is a still further object of the invention to provide a novel methodof making salt free chitosan mats, gauze, particles and/or fibers.

It is a still further object of the invention to provide a novel methodand apparatus for applying agricultural inputs at low liquid pressures.

It is a still further object of the invention to distribute spray ofagricultural inputs with low pressure air.

It is a still further object of the invention to provide a novel methodand apparatus for applying low volume high concentration agriculturalinputs.

It is a still further object of the invention to provide a novel methodof controlling the drift of sprays.

It is a still further object of the invention to provide precise controlof flow rate with low pressures.

It is a still further object of the invention to provide a novel methodof encapsulating products.

It is a still further object of the invention to provide novelapparatuses and methods for planting.

It is a still further object of the invention to provide a novelmechanism for fluid drilling seeds while keeping them properly spacedand undamaged.

It is a still further object of the invention to provide a novel systemfor applying chemicals to fields for beneficial agricultural results.

It is a still further object of the invention to provide a novelplanter.

It is a still further object of the invention to provide a novel methodand apparatus for planting seeds inoculated with beneficial organisms.

It is a still further object of the invention to provide a novel methodand apparatus for planting seeds together with beneficial chemicals andmicroorganisms without damaging the microorganisms with high pressure.

It is a still further object of the invention to provide a novel carrierfor seeds, chemicals and beneficial microorganisms.

It is a still further object of the invention to provide novel carriersfor pesticides that are of higher density, low evaporation propertiesand lower volatility than commonly used.

It is a still further object of the invention to provide a novelcarrier-nozzle combination for pesticide sprays.

It is a still further object of the invention to provide a novel systemfor spraying pesticides with glycerin as a carrier component for thepesticide delivery.

It is a still further object of the invention to provide a spray systemthat combines low drift with effective coverage.

It is a still further object of the invention to provide a spray systemthat sprays high viscosity, high density, low evaporation and lowvolatility agricultural inputs in small droplets under low pressure in adesirable pattern.

It is a still further object of the invention to provide a spray systemin which droplet size may be controlled without changing liquidpressure.

It is a still further object of the invention to provide a spray systemin which drift and coverage are managed by selection of the density andviscosity of the carrier and by selection and adjustment of the sprayfixture and sprayed kinetic energy fluid properties.

It is a still further object of the invention to provide an improvedmethod and apparatus for spraying glyphosate.

It is a still further object of the invention to provide a novel sprayfixture that may be retrofitted to existing spray equipment to providesuperior spray coverage.

It is a still further object of the invention to provide a novel methodfor forming fibers such as chitosan fibers.

It is a still further object of the invention to provide a novel plantspray formulation.

It is a still further object of the invention to provide a novel methodof forming a chitosan solution.

It is a still further object of the invention to provide a novel methodof converting adaptive materials to a gaseous phase.

It is a still further object of the invention to provide a novel methodfor combining immiscible materials.

It is a still further object of the invention to provide a novel methodfor forming combinations of immiscible materials.

It is a still further object of the invention to provide novel growthregulators.

It is a still further object of the invention to provide a novel methodfor making nanostructures.

It is a still further object of the invention to provide a novel methodfor making nanoparticles.

It is a still further object of the invention to provide a novel methodfor making elongated members with diameters in the nanometer range.

It is a still further object of the invention to provide a novel methodfor making longer nanofibers.

It is a still further object of the invention to provide a novelnanofiber.

It is a still further object of the invention to provide a novel methodof making nanostructures from a wide range of different materials.

It is a still further object of the invention to provide a novel methodof making nanostructures that can be used on materials without regard tothe electrical characteristics of the materials.

It is a still further object of the invention to provide novelapparatuses and methods for interacting materials.

It is a still further object of the invention to provide novelapparatuses and methods for forming and using a mixture of materials.

It is a still further object of the invention to provide novelapparatuses and methods for applying multiple materials that arephysically and/or chemically interacted.

It is a still further object of the invention to provide novel methodsand apparatuses for spraying multiple immiscible materials together.

It is a still further object of the invention to provide novel methodsand apparatuses for reducing evaporation of droplets during spraying anddelivery of the droplets.

It is a still further object of the invention to provide novel methodsand apparatuses for chemically and/or physically interacting and usingimmiscible materials to enhance chemical reactions.

It is a still further object of the invention to utilize the timing andchoice of materials to control the volume and proportions of materialsthat are to chemically or physically interact.

It is a still further object of the invention to provide a novel methodand apparatus for controlling the enthalpy of a mixture during thereaction of components of the mixture.

It is a further object of the invention to control the size ofparticles, mists and drops and the proportions of materials in the formof particles, mists and drops and proportion of particles mists, vaporsdrops and gases that are mixed for purposes of chemical reactions.

It is a still further object of the invention to provide novelapparatuses and methods that use the Joule Thomson effect to enhancechemical reactions.

It is a still further object of the invention to provide a novelapparatus and method that uses the latent heat of water absorbed duringvaporization to improve the efficiency of chemical reactions.

It is a still further object of the invention to provide a novel methodfor applying large numbers of discrete portions of a material such as anagricultural or medical input to surfaces such as the surfaces of leavesor fields or wounds with increased efficiency.

It is a still further object of the invention to provide a novel methodand apparatus for encapsulating materials.

It is a still further object of the invention to provide a novel methodand apparatus for the application of agricultural inputs.

It is a still further object of the invention to provide a novel carrierfor medical inputs.

It is a still further object of the invention to provide a novel methodand apparatus for forming elongated members such as fibers.

It is a still further object of the invention to provide a novel methodand apparatus for solubilizing chitosan.

It is a still further object of the invention to provide a novel methodand apparatus for forming a biodegradable fabric with sufficient celladhesion to be implanted in animals.

It is a still further object of the invention to provide a novel methodof making salt free chitosan mats, gauze, particles and/or fibers.

In accordance with the above and further objects of the invention,feedstock material is moved to the outlet of a fixture and has itscharacteristics altered. For many applications, the feedstock includes acarrier and an active ingredient and in some cases adjuvants may beincluded to improve the performance of the active ingredient. In thisspecification, fixtures are classified into two broad categories, whichare: (1) kinetic energy assisted fixtures; and (2) stand-alone outletfixtures. Kinetic energy assisted fixtures are fixtures in which theshape of the feedstock leaving the fixture is influenced by a kineticenergy fluid such as air that flows over a film of feedstock to formdroplets of viscous or non-viscous feedstock. Stand-alone nozzles arefixtures in which the flow of feedstock from the outlet is not shaped bya kinetic energy fluid but principally by the pressure applied to thefeedstock, the geometry and shape of the outlet and the viscosity of thefeedstock.

There are two types of kinetic energy assisted fixtures, which are: (1)edge length and surface area controlled fixtures; and (2) standard airassist nozzles. Edge length and surface area controlled fixtures arekinetic energy assisted fixtures in which the droplet size anddistribution are controlled inter alia by the length of edge or surfacearea that receives a layer of feedstock and has the kinetic energy fluidflowing over it. Standard nozzles are any of the known types of knownnozzles that receive a flow of air to aid in the removal of feedstockfrom the nozzle outlet without regard to the distribution of viscousfluid over an edge or surface as one of the control variables.

The nature of the fixture influences the size of the droplets and thedistribution pattern of the droplets. The effectiveness of anagricultural input is affected by the size of the droplets, thedistribution pattern, the nature of the active ingredient in thefeedstock, the concentration and amount of the active ingredient in thefeedstock that hits the target and can be utilized by the target.Conventionally, the type of nozzle or nozzle tip is selected inaccordance with the purpose for applying the active ingredient,environmental conditions and nature of spray equipment i.e. wind speed,aerial spray, boom spray etc. Some active ingredients are too viscous tobe sprayed by the nozzle selected for conventional spray system reasons,in which case the active ingredient was diluted and the rate of sprayadjusted for an economical application in the conventional sprayingsystems.

Surprisingly, the approach of diluting the active ingredient with theleast viscous material that does not reduce or does not increase thebenefits intended for the spray is not the best approach although itappears to be the logical approach. Instead, in accordance with themethod disclosed herein, it is usually more economical to use a viscouscarrier to dilute and carry many of the active ingredients in use. Theviscous carrier can receive and hold a higher concentration of activeingredient and a fixture can be selected that will spray the resultingmixture at low pressure, high concentration and small droplets in apattern that permits spray near the canopy. The high concentrationcreates a more dense droplet and by proper selection of the viscouscarrier and spray fixture the feedstock using a properly selectedviscous carrier can reduce evaporation and volatility and increasematerial deposition and increase uptake by plants or pests when that isthe desired result. Although this approach is counterintuitive, theresults of tests have been surprisingly good.

For example, in the case of glycerin as a carrier, glycerin compositionscan reduce the viscosity of glyphosate to a viscosity that can besprayed by standard stand-alone nozzles and air assist nozzles in thesame manner as water. Materials such as glyphosate can be carried by theglycerin and can be deposited more effectively because of the morefavorable surface tension and vapor pressure of the compositions.Specific glycerin combinations can be developed and can be sprayed.Carriers containing glycol such as raw glycerin that is a by-product ofother chemical syntheses has been particularly effective in tests.

Because glycerin has a hydrophobic tail not a hydrophilic molecule, itforms a hydrophobic interface with air in a droplet and reduces vaporpressure on the surface of the droplet. Thus it reduces evaporation ofother ingredients of the droplet in flight.

In selecting a spray fixture, the viscosity of the feedstock must betaken into consideration. The viscosity of the feedstock may be alteredas part of this process to bring it into the range of a more desirablespray fixture. For example, air-assist nozzles can generally handle ahigher viscosity than standard flat fan nozzles. Thus, the user has achoice of using less diluent with an air assist fan nozzle or morediluent and a standard flat fan nozzle. There are many such choicesincluding choices between the many types of nozzles such as stand-alonenozzles, air assist nozzles and fixtures of this invention withcompatible conduit-feedstock critical values—size conduit, shapeconduit, and viscosity of feedstock that permits flow of feedstock atpressure lower than critical pressure. In this specification, the words,“critical pressure” means pressure low enough so that there is no needfor a source of high pressure or conduits and connections that canwithstand high pressure and low enough to provide desired spray patternand environment for any life forms desired to be maintained such asbeneficial bacteria but high enough to provide the desired volumetricflow rate and small enough droplet size with selected stand-alonefixture of this invention.

At least one other material, which is a fluid, referred to herein askinetic energy fluid because it imparts energy to the feedstock, impactsthe feedstock material. The kinetic energy fluid shapes the feedstockmaterial into a form that depends on any of several variables. Thevariables are physical and energy characteristics of the feedstockmaterial, of the kinetic energy fluid and of the fixture outlet. Thesevariables cause the formation of drops, mist, vapor or solid particlesdepending on their values. The feedstock material may include anagricultural input such as a pesticide, fertilizer, liquid, gel,microorganisms, seeds, hay conditioning agents, seed additives, solidswith special properties such as chitosan or combinations of these andmay be sprayed or used for fluid drilling or formed into and collectedas fibers for agricultural, industrial, medical or other uses. In thisspecification the feedstock material may include an active ingredientand one or more additive or diluting material intended to enhance theaction of the active ingredient or alter the physical or chemicalcharacteristics of the feedstock material. For example, a viscousmaterial such as glycerol may be added to alter the physicalcharacteristics of the feedstock material and enhance its operation orits ability to be distributed.

The kinetic energy fluid is usually a gas such as air. In the preferredembodiment, drops with a relatively prescribed size distribution areformed by forcing the kinetic energy fluid at low pressure against awall of feedstock having a prescribed height and thickness with thekinetic energy fluid maintaining the prescribed velocity with respect tothe velocity of the feedstock. For example, to increase the volumetricrate and keep the size of the drops constant, the pumping velocity ofthe feedstock is increased together with an increase in the length ofthe outlet or an increase of the velocity of the kinetic energy fluid.The volumetric rate of forming drops is varied by varying at least oneof the length of the wall and the velocity of the fluid beingtransferred to the outlet opening. The angle of movement of the drops isvaried by varying the shape such as curvature of the wall and directionof movement of the feedstock

The relevant characteristics of the feedstock material, the kineticenergy fluid and fixture outlet include: (1) the physicalcharacteristics of the feedstock material and the kinetic energy fluid;(2) the energy characteristics of the feedstock material, the kineticenergy fluid and the fixture outlet or outlets; (3) the geometry of thefixture outlet or outlets and the relationship between the outlet forthe feedstock material and the kinetic energy fluid; (4) the dimensionsof the fluid material outlet and the kinetic energy outlet or outlets;(5) the molecular attraction between the feedstock material, thefeedstock material fixture outlet, the kinetic energy fluid and thekinetic energy fixture outlet. In this specification, a feedstockmaterial in which the relevant characteristics are formulated tocooperate with a selected kinetic energy fluid to provide the desiredsize, density, ability to adhere to a specific surface and viscosity ofdrops, mist, vapor or solid particles for certain active ingredients oradditives in the feedstock material are referred to in thisspecifications as “specially formulated spray materials”.

The physical characteristics of the feedstock materials and the kineticenergy fluids are their density, viscosity, surface tension density,conductivity and vapor pressure. The energy characteristics of thefeedstock materials and the kinetic energy fluids are their temperatureand their energy density. By energy density herein, it is meant the rateat which the feedstock material is pumped to the fixture outlet, thevelocity and pressure at which the kinetic energy fluid or other energysource contacts the feedstock material and external energy that may beapplied such as piezoelectric, ultrasonic, electrohydrodynamic forces orelectric field forces. It includes the enthalpy of the feedstockmaterial and kinetic energy fluids and energy that can be imparted byother sources such as for example, the application of charge to theoutput feedstock material or vibration of the feedstock material.

The geometry of the fixture outlet or outlets includes their shape, suchas being an elongated slit that extrudes a sheet of feedstock materialor kinetic energy fluid or a circular or specially shaped slit thatextrudes a column or any other particular geometric shape. Thedimensions will be reflected by the shape but also sizes such as thewidth of the path being swept by the kinetic energy fluid, the length ofthe path, the roughness of the path, fluid viscosity, surface tension,the thickness of the feedstock and the angle at which the kinetic energyfluid impacts the feedstock material.

In one significant aspect of this invention, droplet size and sizedistributions of sprayed agricultural inputs to agricultural fields arecontrolled. For example, viscous agricultural products that would, inprior art practice, be diluted so they are no longer viscous and thensprayed, instead can be sprayed in their viscous form with a drop sizethat will maximize the usefulness of the droplets. For example, certainpesticides that in the prior art techniques are diluted and sprayed athigh cost because of the heavy weight and volume of water that must becarried by spray vehicles and the need for frequent replenishing of thesupply on the spray vehicles, can be sprayed in a more concentrated formusing the equipment and processes of this invention at much lower cost.Moreover, the droplets formed by the prior art equipment are frequentlycarried by the wind and become an environmental problem. However, withthe method and apparatus of this invention, the problem of drift and thevolume of carrier needed are reduced. Not only is the density higherwith the system of this invention but it has been discovered thatcarriers with a higher density and better agronomic characteristics thanwater can be used. For example, glycerol can be used as a carrier.Glycerol increases the density and viscosity and reduces evaporation,improves droplet deposition and reduces drift still further. Moreover,it improves the adhesion to plants upon application over water as acarrier as well as being benign to beneficial microorganisms. Becausethe fixture provides a wide angle of departure and the fluid output isless subject to evaporation, the spray fixtures may be close to theground, resulting in less drift and more efficient application of theactive ingredient.

Another significant aspect of the invention is the formation ofelongated members such as fibers and powders, particularly nanofibersand mats of such or thin membranes formed of nanofibers and powdershaving diameters in the nanometer range. A fixture having smalldimension openings such as needles or slots to supply feedstock to aworking area where it is impacted by a stretching force can generatethin fibers of many materials that otherwise would be difficult to formin narrow fibers. First the viscosity characteristics of the feedstockfluids that can be used in the fixture can have properties that cannotbe delivered in conventional systems so advantageous formulations formaking such materials can be used with the fixtures of this invention.The stretching force is supplied by one of several techniques such as:(1) by two kinetic energy fluids, having different velocities andimpacting different portions of the feedstock material; (2) byacceleration of the feedstock materials; and (3) by electric forces. Insome ranges of kinetic energy fluid, powders of the same materials canbe formed.

One material that is formed into elongated members such as fibers, ormats of thin membranes or powders is chitosan. Chitosan is abiodegradable material which, if formed into mats and fibers containingboth hydrophilic and hydrophobic materials of certain preferredcompositions, is desirable for implanting during medical procedures.Electrospinning is a technique commonly used to obtain nanofibers butthis technique is difficult to use and to scale up with certainmaterials including conventional chitosan solution and certain othermaterials due to physical properties such as surface tension andconductivity and viscosity. However, it has been found that chitosan canbe solubilized with an acid solution and then the solution deacidifiedwithout neutralization with a salt resulting in a superior solublecomposition for use in electrospinning or result in economical formationof salt free powders. Moreover, electro spinning using the formulationtechniques of this invention can result in long nanofibers that aresuperior to what have been obtainable in the past and can be used toform mats that are desirable for medical purposes.

One use of powders is in encapsulation of liquids for later release orencapsulation of other items such as seeds to increase the size of theparticle-coating combination or the particle size or to improve theidentification or detection of the items such as with color or withfluorescence or for protection of the items or for timed release orrelease only under certain environmental conditions. The nanofibers canbe economically formed into mats and used as wound dressing, takingadvantage of the flexibility of nanofiber mats and sponges, thehemostasis ability of the mats of chitosan that permit the stopping ofblood, the ability of the nanofibers of chitosan to adhere to the skinand the ability of the chitosan to form a barrier against microbes.

Agricultural inputs that are immiscible or incompatible with each othermay be conveniently combined with the fixture of this invention. Anynumber of them may be combined by applying them through separatechannels to the fixture and converting them to a gaseous stage with anair assist. In the gaseous stage they may be mixed in the desirableproportions even though they would be immiscible or incompatible in theliquid stage.

The spray fixture of this invention may be retrofitted to existing sprayvehicles or others spraying equipment conveniently and economically. Forsuch retrofitting, the kinetic energy input of the fixture is connectedto the fluid line of an existing spray boom. Feedstock conduits areconnected to the feedstock inlet of the fixture. In this manner fixturesmay be properly spaced along the existing boom to spray agriculturalinputs.

The ability to mix immiscible and high viscosity fluids as well as feedthem independently while atomizing such materials as a droplet mixture,enables the mixing and application of inputs that ordinarily could notbe applied together. Thus, several agricultural inputs such aspesticides, growth regulators, microorganisms and a fertilizer may beapplied in the same trip through a field. For example, glyphosate orother pesticides may be mixed with a non-compatible Calcium containingfoliar fertilizer and applied together from the same spray equipment inconcentrated form in a single pass through the field even though one ormore of the materials may be viscous and not miscible or compatible withothers. It also permits the application of agricultural inputs such asglyphosate or other such pesticides with more dense liquids that reducedrift and/or have lower vapor pressure to reduce evaporation andvolatility.

To conveniently apply the viscous fluids using the new fixture andalready existing spray equipment such as vehicles with booms and thelike, fixtures are adapted to be connected to the tubular members inbooms that are normally used to carry fluids to be sprayed. However,instead of liquids, these booms can easily be adapted to receive airflow for providing kinetic assisted spraying. Because the fluids aremore economically used with low volume, they may be applied throughseparate conduits connected to the fixtures. Thus existing vehicle andboom equipment may be easily retrofitted for the spray fixtures of thisinvention.

To plant the seeds, they are mixed with a gel, which gel may includeadditives or additives may be added after the seeds and the gel aremixed. Additives may also be supplied from a separate source of gel tothe seed trench. The gel is in a ratio of no more than three parts byvolume of gel to one part by volume of seed although the exact ratiodiffers from seed to seed. It is sufficiently viscous to support theseeds and should have a viscosity of at least 180 centipoises. When apure gel is used, the viscosity of the gel should be high enough to holdseeds for at least ten minutes in suspension without dropping more thansix inches but not so viscous that seeds cannot be easily mixedthroughout the gel and be relatively evenly spaced from each other norso viscose that it cannot be easily moved to distribute it and theseeds. The ability to randomly mix and support seeds is enhanced byincluding solid particles.

In this process, a storage vessel communicates with a fixture through asemisolid transfer mechanism such as an auger. The storage vesselcontains semisolids, viscous liquids, gels or powders, hereinafterreferred to as “seed suspension materials” in which seeds are suspendedor maintained spaced from each other for a period of time sufficient forfluid drilling. There is enough high density material includingparticles within the seed suspension materials to exert force on solidparticles such as seeds and move them with the seed suspension materialsrather than causing the seed suspension materials to flow around theseeds when force is applied. This combination permits seeds that arerandomly distributed in the seed suspension materials to be moved by anauger and eventually dispersed randomly through the fixture. Glycerin isnot only a superior carrier for spray applications of pesticides andfertilizers and the like but is a superior ingredient of seed suspensionmaterials for use in prepared fluid drilling materials. A true colloidalsuspension may be obtained by using nanoparticles in the prepared fluiddrilling materials to aid in the suspension of seeds. The nanoparticlesmay include other agricultural inputs adhered, absorbed or adsorbed tothem. Chitosan nanoparticles may be used for these purposes.

The fixture may be adapted to spray the seed suspension materials andsmall seeds or to apply a gel and larger seeds to a furrow or surfaceprepared for broadcast seed application. The seed and seed suspensionmaterials may also be removed at the end of the auger by a seed knifewhich may be an air burst or a solid member that scrapes the materialinto a trough. In this process, the seed suspension material may be amaterial of sufficient density or a colloidal suspension having adensity and viscosity that is sufficient so that the seeds will beextremely slow in settling. The seeds should be supported withoutsettling more than ten percent and preferably less than five percent inthe period of time between mixing the seeds in the medium and planting.Normally, this time will be less than a 24 hour period since commonlythe farmer will mix the seeds and medium in the same 24 hour time periodas he plants.

In this specification, “prepared fluid drilling materials” meanssuspension material for seed or other agricultural input whichsuspension material that is a semisolid, viscous liquid, gel or powderor a combination of these hereinafter referred to as “seed suspensionmaterials” in which seeds or other agricultural inputs are suspended ormaintained spaced from each other for a period of time sufficient forfluid drilling which rather than causing the seed suspension materialsto flow around the seeds or other agricultural input when force isapplied. The prepared fluid drilling materials according to thisdefinition permits seeds that are randomly distributed in the seedsuspension materials to be moved by an auger and eventually dispersedrandomly through the fixture. Materials, whether containing particles ornot, that have the characteristics described in this paragraph arereferred to as “prepared fluid drilling materials”. Glycerol is asuperior prepared fluid drilling material.

To obtain adequate mixing, the seeds should have force directly appliedto them. This can be accomplished by mixing into the medium a sufficientamount of solid and semi-solid particles so that there is contactthrough the solid particles and the moving surfaces applying force formixing. In one embodiment, this mixture is moved by an auger to a furrowfor planting and sections of it as appropriate for the number of seedsare removed from the end of the auger into the furrow. This can be donewith a substantially conventional planter. The auger is synchronizednormally with the speed of the planter which may be received from thewheel speed or any other proportional area signal. The auger has pitchangles on the screw graduated from low angles at the inlet to facilitatefeeding the mixture of seed and gel or other prepared fluid drillingmaterial to higher angles in the delivery tube section to give afriction pumping surface to move the mixture of seed and gel or otherprepared fluid drilling material. With this configuration, the screw:(1) provides a shear surface motive force for delivering the seed andfluid mixture; (2) provides a moving delivery tube wall to dislodge anyseed pile ups; and (3) singulates seeds into the delivery exit port.

In one embodiment, the mixture of gel or other prepared fluid drillingmaterial and seed is placed in a hopper which communicates at its bottomwith the auger: The auger: (1) has grooves between threads sufficientlywide to encompass at least two seeds within the matrix; (2) has trailingedges on the threads of the auger curved to provide a shear plate forceto move the seeds with the auger without causing seeds to be removedfrom the viscoelastic suspending fluid mixture; and (3) is between threeinches and 18 inches long. The auger rotates at a speed sufficient tocause the shear surfaces of the auger mechanism to deliver seedparticles to the seed dispensing port at the rate desired for planting.The viscoelastic characteristics and suspension ability of the seedsuspending medium are designed to move the seeds and suspension fluidthrough the system within very small changes in their ratio.

At the end of the auger, there is a tubular portion into which theseed-gel or other prepared fluid drilling material combination isinserted, with the tubular portion being vibrated when necessary by anexternal vibrator with sufficient maximum force intensity or maximumacceleration and distance amplitude to maintain the seeds in suspensionas they are forced to the tip. A cutting mechanism, such as air flow,removes the seeds from the tip, causing them to be dropped into a furrowprepared by the planter. The air must be directed toward the ground andmust not deviate within 45 degrees from a perpendicular to the ground ina plane perpendicular to the direction of the furrow and 75 degrees in aplane aligned with the direction of the furrow. The range of angles inthe direction of the furrow and perpendicular to the direction of thefurrow depends on the distance from the ground of the tip.

The total acreage being utilized may be measured by a conventionalglobal positioning system for purposes of monitoring the amount of seedbeing dispersed and, under some circumstances, for accounting purposessuch as billing or the like. In this specification, a fluidic continuousmedium capable of suspending seeds and moving the seeds with thecontinuous medium while the seeds remain randomly distributed will becalled a “seed-supporting medium”.

In one embodiment, the seed suspension material is hospitable to andincorporates microorganisms and chemicals beneficial to the seeds thatare solubilized or suspended. The beneficial inputs may be chemicals orbeneficial microorganisms which can be inoculated onto the seed surfaceand sustained by the appropriate seed and microbe supporting medium.Many of the most suitable materials for inoculating seeds withbeneficial chemicals and microorganisms are semisolids and viscoushumectant materials that can be supplied with the appropriate seeds witha fixture in accordance with this invention.

The planter may be conventional and include conventional openers butbecause more space is needed to accommodate the delivery system for thegel or other prepared fluid drilling materials of this invention thanmany conventional systems with seed delivery tubes, a planting shoe isused having a shield portion for the type, size and rate of seed beingdelivered so as to receive a gel or other prepared fluid drillingmaterial delivery tube and seed separator in close enough proximity tothe seed trench to avoid blocking of nozzles by soil from the trenchpreparation, or moving of the seed and gel or other prepared fluiddrilling material from its proper position by wind or planting systemmovement.

In one embodiment, a separate second gel or other prepared fluiddrilling material delivery system is used adjacent to the seed and gelor other prepared fluid drilling material system to deliver gel or otherprepared fluid drilling material with additives into the seed trench.Moreover, such a gel or other prepared fluid drilling material deliverysystem may be used to apply chemicals to fields separately fromplanting. The spacing of seeds from each other in a row may becontrolled by intermittently stopping the air flow of the seeds in oneembodiment. This may be done by temporarily interrupting the air flowsuch as the blower or by blocking the air nozzle.

From the above summary of the invention, it can be understood that thespray method and apparatus of this invention has several advantages suchas: (1) vehicles and aircraft used for applying agricultural inputs tofields do not need to carry as heavy a load of agricultural inputs, forexample, they can carry the same active ingredients as prior artagricultural inputs with a reduction in water of as much as 90 percent;(2) they reduce or eliminate the requirement for periodic addition ofwater carriers for agricultural inputs, thus reducing the time andexpense of spraying; (3) they permit the application of some beneficialmicrobes with seeds because the agricultural inputs containing microbescan be applied at pressures low enough to avoid killing the microbes andin viscous humectant fluids that facilitate beneficial microbeinfection; (4) the high viscosity, relatively large drop size and narrowsize distribution of the agricultural inputs reduce drift when sprayed;(5) it is possible to avoid diluting agricultural inputs with carrierssuch as water that have high surface tension and form beads on contactrather than spreading such as over a leaf; (6) the viscosity and shearresistance of drops of agricultural inputs can be varied to change thespray characteristics such as drop size drop distribution and amount ofdrift; (7) it is not necessary to add carriers used for dilution, suchas water, that have unpredictable mineral content and pH variations; (8)the tendency for active ingredients to precipitate out with time becauseof the addition of carriers is reduced; (9) in particular embodiments,the particle droplet size carrying active ingredients and formulationcarrier chemistry can be regulated and thus provide better penetrationinto a host; (10) because low pressures are used, the hoses last longerand it is possible to spray at higher volumetric rates without exceedingthe pressure capacity of the system; and (11) flow rate can be preciselycontrolled because low pressures are used.

It can be further understood from the above description that the planterin accordance with this invention has several advantages, such as: (1)it can provide effective fluid drilling with adequate separation ofseeds; (2) it can provide planting of seeds with superior beneficialmicrobe inoculation characteristics; (3) it can combine effectiveplanting with beneficial chemical and microbial additives; (4) itprovides good separation of seeds being planted without repeated mixingof the fluid and the seeds; (5) there is less damage to seeds because ofcontrolled priming in the presence of air and controlled water uptake;(6) it does not require carrying inordinate amounts of gel or otherprepared fluid drilling material; (7) it is economical in the use of gelor other prepared fluid drilling material per acre; (8) there is lessdamage to seeds in the planting operation; (9) the seeds may becontrolled for spacing in a superior manner to prior art drilling; (10)there is good control over uniformity in time of emergence of the plantsfrom the seeds; and (11) it economically facilitates addition of seedprotection additive.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a flow diagram of a method for forming drops, fibers, mistsand/or vapor in accordance with an embodiment of the invention;

FIG. 2 is a simplified schematic perspective drawing illustrating aspray system in accordance with an embodiment of the invention;

FIG. 3 is simplified perspective drawing of one embodiment of a fiber orparticle generating fixture used in accordance with an embodiment of theinvention;

FIG. 4 is a simplified perspective schematic view illustrating stillanother embodiment of the invention;

FIG. 5 is a schematic side view of the embodiment of spray apparatus ofFIG. 4;

FIG. 6 is a sectional view taken through lines 6-6 of FIG. 5illustrating a possible variation of the embodiment of FIGS. 2 and 4;

FIG. 7 is a fragmentary schematic front elevational view of anembodiment of the invention;

FIG. 8 is a simplified schematic view of still another embodiment of theinvention;

FIG. 9 is a perspective of one embodiment of spray apparatus inaccordance with invention;

FIG. 10 is a perspective view of another embodiment of spray apparatusin accordance with an embodiment of the invention;

FIG. 11 is a partly exploded view of the embodiment of FIG. 10;

FIG. 12 is a partly broken away perspective view of still anotherembodiment of spray apparatus in accordance with an embodiment of theinvention;

FIG. 13 is a perspective view of another embodiment of spray apparatusin accordance with an embodiment of the invention;

FIG. 14 is a side elevational view of the spray apparatus of FIG. 13;

FIG. 15 is a fragmentary enlarged view of the end of the spray apparatusof FIG. 13;

FIG. 16 is an enlarged perspective view of an insert used in the sprayapparatus of FIG. 13;

FIG. 17 is a perspective view of another embodiment of spray apparatusin accordance with the invention;

FIG. 18 is an exploded perspective view of the embodiment of sprayapparatus of FIG. 17;

FIG. 19 is a perspective view of another embodiment of spray apparatusin accordance with the invention;

FIG. 20 is an exploded perspective view of the embodiment of FIG. 19.

FIG. 21 is a perspective view of another embodiment of fixture;

FIG. 22 is an elevational view of the fixture of FIG. 21;

FIG. 23 is an elevational view of the fixture of FIG. 21

FIG. 24 is a sectional view taken through lines 24-24 of FIG. 23;

FIG. 25 is a simplified schematic view, partially perspective andpartially sectioned of another embodiment of fixture;

FIG. 26 is an exploded view of the fixture of FIG. 25;

FIG. 27 is a sectional view of the member of a portion of the embodimentof FIG. 25;

FIG. 28 is a schematic block diagram of a spray apparatus in accordancewith an embodiment of the invention;

FIG. 29 is a flow diagram illustrating the use of the spray system ofthis invention;

FIG. 30 is a schematic block diagram of a planter or suspended particledelivery system in accordance with an embodiment of the invention;

FIG. 31 is a schematic block diagram of another embodiment of planter inaccordance with the invention;

FIG. 32 is a flow diagram of a process for planting in accordance withan embodiment of the invention;

FIG. 33 is a flow diagram of another embodiment of a system for plantingin accordance with the invention;

FIG. 34 is a flow diagram of a process for forming fibers in accordancewith an embodiment of the invention;

FIG. 35 is a flow diagram of a process for forming a liquid orsemi-solid suitable for use in the embodiment of FIG. 36;

FIG. 36 is a simplified perspective drawing of a system for formingfibers in accordance with an embodiment of the invention;

FIG. 37 is an SEM of a non-oriented fiber membrane made in accordancewith an embodiment of the invention;

FIG. 38 is an SEM of an oriented fiber membrane in accordance with anembodiment of the invention;

FIG. 39 is an SEM of non-oriented fiber mat in accordance with anembodiment of the invention;

FIG. 40 is a simplified, schematic, perspective view of a system formaking objects containing nanofibers and nanoparticles;

FIG. 41 is a simplified perspective view of an embodiment of drumaccelerator usable in the embodiment of FIG. 40;

FIG. 42 is a block diagram of a planting system in accordance with anembodiment of the invention;

FIG. 43 is a perspective view of a tractor and planter usable inaccordance with the invention;

FIG. 44 is a fragmentary, elevational side view of a vegetable seedplanter in accordance with an embodiment of the invention;

FIG. 45 is a fragmentary, side elevational view of another embodiment ofplanter;

FIG. 46 is a simplified, perspective view of the embodiment of planterof FIG. 45;

FIG. 47 is a perspective view of a planting shoe in accordance with anembodiment of the invention;

FIG. 48 is second perspective view of the planting shoe of FIG. 47;

FIG. 49 is a perspective view of another embodiment of the planting shoein accordance with an embodiment of the invention, usable primarily withthe embodiments of the planters of FIG. 44;

FIG. 50 is a perspective view of an embodiment of a small seed orparticle feeder usable with the planters of FIGS. 43 and 44;

FIG. 51 is an elevational view, partly broken away of another embodimentof seed or particle feeder usable with the planters of FIGS. 43 and 44;

FIG. 52 is a top view of the seed or particle feeder of FIG. 53;

FIG. 53 is a fragmentary perspective view of the planter of FIG. 45, theshoe of FIG. 49 and the seed or particle feeder of FIGS. 50-52.

FIGS. 54-56 are elevational views of embodiments of auger usable in aseed or particle feeder such as that shown in FIGS. 50-52;

FIG. 57 is a perspective view of an embodiment of vibrator usable in theseed or particle feeders of FIGS. 50-52;

FIG. 58 is a perspective view of a nozzle usable in the seed or particlefeeder of FIGS. 50-52;

FIG. 59 is an elevational view of a nozzle usable in the embodiment ofFIG. 53;

FIG. 60 is an elevational view of another embodiment of seed or particlefeeder;

FIG. 61 is a view looking from the top of another embodiment of seed orparticle feeder;

FIG. 62 is another perspective view of the seed or particle seed orparticle feeder of FIG. 60;

FIG. 63 is a perspective view of apparatus for supplying additives tofields;

FIG. 64 is a schematic plan view of a system for supplying chemicaladditives to fields; and

FIG. 65 is a block diagram of a control system for a planter orapplicator in accordance with an embodiment of the invention.

DETAILED DESCRIPTION

In FIG. 1, there is shown a block diagram of a process 10 for shapingand distributing fluid and/or particles and fibers or other solidparticles made from fluids in accordance with an embodiment of thisinvention having the step 12 of setting the physical and energycharacteristics of feedstock material, kinetic energy fluid and fixtureoutlet, the step 14 of moving feedstock material to a fixture outlet,the step 16 of forcing the kinetic energy fluid against the feedstockmaterial at a preselected angle to or parallel to the feedstock materialand the step 18 of collecting or distributing the shaped mist, vapor,drops, fibers or particles. In this specification, the word“distributing” shall mean any form of moving, collecting, spraying orotherwise disposing of the groups, patterns or individual distributeddrops, fibers, particles, vapor or mist. In this specification, “sprayfixture” or “nozzle” shall mean an apparatus adapted to be connected toa source of feedstock material and to a force for powering the feedstockmaterial through the apparatus, the apparatus including an outlet andstructure for controlling the output of feedstock material from theoutlet of the spray fixture.

The step 12 of setting the physical and energy characteristics offeedstock material, kinetic energy fluid and fixture outlet includes thesteps of: (1) establishing the physical characteristics of feedstockmaterial and a kinetic energy fluid; (2) establishing the energycharacteristics of the feedstock material, kinetic energy fluid and thepassageways through which they will flow; (3) establishing the geometryof the passageway for the feedstock material and the passageway orpassageways for the kinetic energy fluid or fluids and the relationshipbetween the passageways such as the angles with respect to each other;(4) the dimensions of the passageways; and (5) the physical andmolecular attraction between the passageways and the feedstock materialand kinetic energy fluid. The feedstock material will generally be aliquid or semisolid but can contain solids in suspension. In thisspecification, feedstock materials, kinetic energy fluids or otherenergy application sources and passageways that have been prepared toproduce a desired shape and distribution, are referred to ascompatibly-selected feedstock materials, kinetic energy fluids or energysources and passageways.

In general, this process controls the configuration of a substance bybringing a compatibly-selected feedstock material and at least a firstmoving compatibly-selected kinetic energy fluid in contact with eachother. In doing this, at least one of the pressures of thecompatibly-selected kinetic energy fluid, the velocity of thecompatibly-selected kinetic energy fluid, the velocity of thecompatibly-selected feedstock material, the thickness of thecompatibly-selected feedstock material, the width of thecompatibly-selected kinetic energy fluid, the width of thecompatibly-selected feedstock material, the temperature of thecompatibly-selected feedstock material, the viscosity, conductivity,surface tension and density of the compatibly-selected feedstockmaterial and/or the characteristics of externally applied energy ordisruptive forces, if any, is varied. The compatibly-selected kineticenergy fluid is usually a gas, such as air.

In the preferred embodiment, drops with a relatively constant sizedistribution are formed by forcing a uniform kinetic energy fluid at lowpressure against a wall of feedstock having a uniform height andthickness with the kinetic energy fluid maintaining a defined velocitywith respect to the velocity of the feedstock. The volumetric rate offorming drops is varied by varying the length of the wall and the rateof flow of the feedstock but maintaining its uniformity. The angle ofmovement of the drops is varied by varying the curvature or angularposition of the wall and the direction of movement of the kinetic energyfluid. The wall is thin enough to avoid drops being formed fromfeedstock material at different depths under widely differentconditions.

The process is useful with all kinds of fluids but is particularlyuseful with viscous liquids or semisolids or particles such as seedswithin a liquid or semisolid or just particles without a liquid orsemisolid because of the difficulty of handling these materials withprior art devices. In this specification, the words “formable material”means: (1) liquids that flow readily without time delay, assume theshape of the container holding them but are not gases that expand tofill their container; (2) powders, collections of small particles, veryviscous materials or semisolids that may hold their shape against theforce of gravity but can be shaped without grinding or cutting thematerial such as only with the use of pressure; and (3) viscousmaterials that flow slowly and assume the shape of their container underthe force of gravity or low pressure. This definition applies even ifthe formable material includes a mixture such as particles included in aviscous material and is specific to the temperature of the materialsince the viscosity will change with temperature and may cause amaterial to move from one category to another. Semi-solids and veryviscous materials are sometimes referred to in this specification asnon-Newtonian fluids.

The kinetic energy fluid is a fluid that impacts upon the feedstockmaterial and aids in shaping it into the desired form. The desired formmay be drops or long strands that will harden into fibers. In oneembodiment, the feedstock material includes chitosan which is shapedinto nanofibers or nanoparticles. The kinetic energy fluid willfrequently be air but other fluids can be used. Of course, there may bemore than one feedstock material and more than one kinetic energy fluid.The fixture is the device through which the feedstock material andkinetic energy fluids flow and has a fixture outlet which willdistribute the final product. Thus, the fixture outlet will control theangle with which the kinetic energy fluid impacts on the feedstockmaterial and the area of that impact. The geometry of the outlet of thefixture can determine the thickness of the feedstock material and theshape and the pattern of the feedstock distribution. For example, it caninclude needles that extrude columns of a fluid with the kinetic energyfluid flowing substantially parallel to them and at different speeds ondifferent sides of the column of feedstock material to stretch it intoligaments that can form nanofiber or nanoparticle depending onformulation and operating parameters. On the other hand, the feedstockmaterial may be extruded as a sheet and a sheet of kinetic energy fluidmay impact it on one side and form it into droplets. In thisspecification, nanofibers and nanoparticles shall include micron-sized,submicron-sized or nano-sized fibers or particles.

Some of the relevant physical characteristics of the feedstock materialand the kinetic energy fluid are their densities, viscosities, thesurface tension and vapor pressure. The energy characteristics of thetwo fluids include their temperature and energy density. By energydensity, in this specification, the words “energy density” shall meanthe enthalpy per unit volume. Thus, it will be affected by the rate atwhich the feedstock material is pumped to the impact location with thekinetic energy fluid, the velocity of the kinetic energy fluid and itsmass and external energy such as electro dynamic fields or electricfields or mechanical vibrations.

Geometry also takes into consideration the width of the path being sweptby the kinetic energy, the length of the path being swept by the kineticenergy, the roughness of the path being swept by the kinetic energy, thethickness of the feedstock, the angle at which the kinetic energy fluidhits the feedstock, the dimensions of the kinetic energy fluid and thefeedstock material. Molecular attraction means the attraction at themolecular level between the fluid and the material of the passagewaysthrough which it flows.

This process may affect the length of a fiber that is formed and itsthickness. It may result in forming droplets, mist, vapor and particlesand the shape, pattern, density of the pattern, temperature and sizedistribution for droplets, mist or vapor and particles.

The step 14 of moving the feedstock material to the fixture outlet alsowill affect the size of the droplets or cluster of particles or thethinness of a fiber when taken in conjunction with the kinetic energyfluid effects. However, in a preferred embodiment, the feedstockmaterial is moved relatively slowly under very low pressure or nopumping at all since in some embodiments, it can rely on capillaryaction together with the pulling effect of the kinetic energy fluid.

The step 16 of forcing the kinetic energy fluid against the feedstockmaterial at a preselected angle or parallel to the feedstock materialcan have a drastic effect on the particle size, size distribution ofparticles or on the length of fiber that is prepared. Variations in theangle in many instances have a dominating effect on the nature of theflow from the outlet.

The step 18 of collecting or distributing the shaped drops or fibersincludes many varieties. In one case, drops of an agricultural input aresimply sprayed from a series of fixtures on a boom such as, onto crops,for example. The term, “agricultural input” in this specification meansany of the inputs that are applied to agricultural fields such asmicroorganisms, fertilizers, growth regulators, pesticides, drillinggels or the like. In other cases, the fibers can be collected as acontinuous strand on a drum or by a moving surface. The collection isoften aided by magnetic attraction.

In FIG. 2, there is shown a schematic view illustrating, in principle,an embodiment 20 of a device for controlling the formation of particlesand fluids including a first flow path 22 for a first fluid and secondflow path 24 for a second fluid which are at an angle to each other toform a fixture outlet. In one application of the embodiment of FIG. 2,the two flow paths 22 and 24 accommodate a feedstock material and akinetic energy fluid which impact each other at the outlet to formdroplets of the feedstock material, which may be a fertilizer orpesticide or an encapsulating material or any other material. For thispurpose, the flow paths 22 and 24 are wide to permit the viscousmaterial to spread on a surface and the kinetic energy fluid to contactit and break it into relatively uniform droplets with a relativelynarrow sized distribution of droplets. While this system has particularutility for forming viscous materials into drops, it may also be used onmobile materials such as water.

For this purpose, the second flow path 24 has two plates 36 and 38 withfacing surfaces between which the feedstock material flows as shown bythe arrows 42 to the edge of a surface 40. The two plates 36 and 38 arespaced to maintain a relatively thin layer of viscous feedstockmaterial. The thickness of this layer can be varied by varying thedistance between the two plates 36 and 38 and the length of the exposededge of the surface 40 can be varied by moving a plate 404 between theplates 36 and 38. The thickness of the layer, the width and length ofthe exposed edge of the surface 40 that is contacted by the kineticenergy fluid and the angle of the contact as well as the pressure of thecompatibly-selected kinetic energy fluid, and velocity of the kineticenergy fluid are all material to the size of the droplets and the sizedistribution.

The flow path 22 similarly includes first and second plates 26 and 28defining a flow path 30 between them for the kinetic energy fluid. Thefluid proceeds towards the edge of the surface 40 as indicated by thearrows 32. While the angle is substantially orthogonal in FIG. 2, it maybe a much more acute angle for impact to obtain drops within a narrowsize range and of such a size that with a viscous material, spray driftis substantially reduced.

In the embodiment 20 of FIG. 2, the kinetic energy fluid contacts thefeedstock fluid at the edge of their flow paths 22 and 24 although inother embodiments the kinetic energy fluid contacts the feedstock fluidon a surface a distance from the edge of the support. Moreover, in thepreferred embodiment, the kinetic energy fluid contacts the feedstockfluid along a curved line and the flow of the kinetic energy fluid isalong a diverging path so that the drops spread outwardly at an anglefrom the line of contact.

In FIG. 3, there is shown another embodiment of a system for controllingthe formation of liquids, which system 20A forms thin streams of liquidcompatibly-selected feedstock material that harden into fibers orparticles rather than drops or mists or vapor as in the case of otherembodiments. For this purpose, the system 20A includes as its principalparts a housing 56, a plurality of needles, the needles 50A-50E beingshown for illustration and at least two kinetic energy fluid passageways52 and 54. The needles 50A-50E are mounted within the housing andconnected to a manifold 61 having an inlet tube 63 which suppliesfeedstock material to the needles 50A-50E at a rate regulated by aregulator 73 connected to the inlet tube 63. The feedstock material issupplied at no pressure or very low pressure under the control of a pumpor regulator 73 which may be a valve connected to the inlet tube 63 to acontainer of a substance such as chitosan or any other material fromwhich it is desirable to make fibers. Each of the two kinetic energyfluid passageways 52 and 54 is on an opposite side of the feedstockmaterial and flow at different rates to stretch the streams into verythin ligaments to form fibers and particles including nanofibers andnanoparticles.

To supply a first kinetic energy fluid through the first kinetic energyfluid passageway 52, a regulator 75, which may be a valve supplies afirst kinetic energy fluid such as air at a first flow rate to acompartment 65 through a tube 67. This compartment is sized to overliethe path of the feedstock material to supply kinetic energy fluid in apath substantially parallel and in intimate contact with, or onlyspaced, a short distance from the feedstock material. To supply thesecond kinetic energy fluid through the second kinetic energy fluidpassageway 54, a regulator 77 similar to the regulator 75 but set tocause a different flow rate at a similarly low pressure, supplieskinetic energy fluid to a second compartment 69 on the opposite side ofthe feedstock flow path from the first kinetic energy fluid compartment52 and similarly in intimate contact with or spaced a short distancefrom the feedstock material. The two kinetic energy fluids are closeenough to exert force on the feedstock material in a manner thatstretches the feedstock material to form narrow fiber and particleshaving a diameter related to the difference in velocity of the twofluids.

In the preferred embodiment, (not shown in FIG. 3) a plate is movedparallel to the front of the fixture 20A to deflect the flow of thekinetic energy fluid at an angle to the feedstock material (see FIG. 29)and create turbulence. The feedstock material includes solvents that areevaporated to leave a solid filament. While a plurality of needles areshown at 50A-50E from which thin streams of feedstock material flow, forsome applications such as the formation of drops, fibers or particles,thin slots may be used to form the drops, fibers or particles bythinning a viscous material with the flow of air around the thin sheets.The thickness of the sheets affects the size of the drops, fibers orparticles formed in this case as in the embodiments described belowwhere the viscous feedstock material is spread over a surface.

In operation, a hardenable feedstock fluid is forced relatively slowlyout of the needle openings 50A-50E while on one side of the openings afirst kinetic energy fluid from the first kinetic energy passageway 52impinges on the feedstock in a path that is nearly parallel to therelatively slow flow of feedstock material through the needle openings50A-50E, and at the same time a second kinetic fluid stream flowsthrough the passageway 54 at a different velocity to create a stretchingpressure on the opposite side of the feedstock material. Thisdifferential velocity when taken together with the viscosity, surfacetension and solvent characteristics of the feedstock material determinesthe amount of stretching before the feedstock material hardens intofibers or particles having the desired dimensions. By controlling theseparameters, nanofibers and nanoparticles may be formed from very viscousmaterials such as solutions of chitosan with agricultural inputs at highrates.

While two openings for kinetic fluid, one above all of the needles andone below all of the needles, are used in the embodiment 20A of FIG. 3,more than two can be used including coaxial opening for encapsulation.For example, there could be one pair of kinetic fluid paths for eachneedle, such as below and above or on each side to provide thestretching force. The kinetic energy fluids are usually air but can beany other fluid compatible with the process. For example, nitrogen couldbe used. Moreover, the stretching can be done in stages with more thanone pair or the pressure differential can be provided between astationary surface and a fluid. Moreover, while only a velocitydifference between two gases is used to create stretching in theembodiment 20A, other energy forms can be used in addition to the use oftwo gases or instead of the two gases such as electrodynamic force or adifferential between a gas and a liquid or a gas and a solid surfaceunder certain circumstances. Preferably, the circumstances of theapplication of force does not cause premature breaking of the streams offeedstock material. It has been found that materials that have beendifficult to draw into nanofibers have the appropriate viscosity to besuccessfully drawn into nanofibers by two air streams. In thisspecification, fibers or particles formed within one or more fluidsflowing on at least two sides of the feedstock material with flow ratesfaster than the feedstock material are referred to as “kinetic-energyfluid shaped” fibers or particles and the process of forming them iscalled “kinetic-energy fluid formation” in this specification.

In FIG. 4, there is shown a schematic perspective view illustrating, inprinciple, an embodiment 20E of a device for controlling the formationof particles and fluids similar to the embodiment 20 of FIG. 2, in whichidentical parts have the same numbers as in FIG. 2, and parts with achange in construction have the same reference numeral but the numeralis followed by the letter “E”. The device 20E for controlling theformation of particles and fluids includes a first flow path 22 for afluid and second flow path 24E for a second fluid which flow paths arein contact with each other to form a fixture outlet. In FIG. 4, they areshown at an angle to each other but may be substantially parallel butpositioned to put the two fluids in contact with each other to transferenergy from one to the other. In one application of the embodiment ofFIG. 4, the two flow paths 22 and 24E accommodate a feedstock materialand a kinetic energy fluid which impact each other at the outlet to formdroplets of a feedstock material which may be a fertilizer or pesticide.For this purpose, the flow paths are wide to permit the feedstockmaterial to spread and the kinetic energy fluid to contact it and breakit into relatively uniform droplets with a relatively narrow sizeddistribution of drops. In the embodiment of FIG. 4, the feedstockmaterial spreads on a surface having both width and length that affectthe drops whereas in the embodiment of FIG. 2, they contact each otherat an edge and in other embodiments may contact each other free from anyfixed solid surface and in air.

For this purpose in the embodiment of FIG. 4, the second flow path 24has two plates with facing surfaces between which the feedstock materialflows as shown by the arrows 42 through the path 38E and against thesurface 40. The two plates 34E and 36E are spaced to maintain arelatively thin layer of feedstock material. The thickness of the layer,the width and length of the exposed surface 40 that is contacted by thekinetic energy fluid and the angle of the contact as well as thepressure of the compatibly-selected kinetic energy fluid, and velocityof the kinetic energy fluid are all material to the size of the dropletsand the size distribution.

The flow path 22 similarly includes first and second plates 26 and 28defining a flow path 30 between them for the kinetic energy fluid. Thefluid proceeds towards the edge of the surface 40 as indicated by thearrows 32. While the angle is substantially orthogonal in FIG. 4,generally it will be a much more acute angle for impact to obtain dropswithin a narrow side range and of such a size that with a feedstockmaterial, spray drift is substantially reduced.

While in FIG. 4, the kinetic energy fluid contacts the feedstock fluidon the surface a short distance from the edge, in the preferredembodiment, the contact is made right at the edge. Moreover, in thepreferred embodiment, the kinetic energy fluid contacts the feedstockfluid at a converging angle along an arc so that the drops are spread atan angle from the line of contact.

In FIG. 5, there is shown a side view of the system 20E shown inperspective in FIG. 4, having a first flow path 22 and a second flowpath 24E. The first flow path 22 is formed of plates 26 and 28 throughwhich the kinetic energy solution flows through the passageway 30between the plates 26 and 28. The second flow path 24E receives thefeedstock material flowing in the direction 42. It is bounded by plates34E and 36E. As best shown in this view, the kinetic energy fluid flowsthrough the path 30 against the surface 40E which extends beyond theplate 34E on the plate 36E to provide a length of feedstock materialwhich is impacted.

In FIG. 6, there is shown a sectional view through the lines 6-6 of FIG.5, having the flow path 24E with the plate 34E shown in front and theplate 36E behind it to expose a surface 40E. The surface 40E differsfrom the surface 40 of FIG. 2 by the presence of rough spots 60 whichmay be projections or indentations or grooves or any other configurationdepending upon the effect desired, one projection for example beingshown at 60.

In FIG. 7, there is shown an end view of an embodiment of a second flowpath 24A through which the feedstock material 38 may flow beforeimpacting with a kinetic energy fluid from the first flow path 22 (FIG.5) having a first plate 64 and a second plate 62. As shown in this view,one or both of the first and second plates 62 and 64 forming the secondflow path are curved unlike the flow path for the feedstock material ofFIG. 4. The curvature may be imparted for any desired effect such as tocompensate for other effects that might intend to make the drops fromthe end of the sheets smaller or larger. Since the thickness of thefeedstock is a factor in the size of the drops, the curved flow path canbe used to compensate for these other effects or create new effects ofits own.

In FIG. 8, there is shown a simplified block and schematic diagram ofanother embodiment of fixture 20B having a film or sheet formingcontainer 44, a film and sheet forming fluid source 46, a drop andparticle moving fluid source 48, a feedstock fluid source 390, anadjustable valve 398 and a drop former 88. The feedstock fluid source390 and the film and sheet forming fluid source 46 communicate with thefilm or sheet forming container 44 to supply feedstock fluid and a gasthereto. The top surface of the film or sheet forming container 44includes a plurality of perforations 402 and an adjustable perforationcover plate 404B may be moved to cover a portion of the perforations 402and thus adjust the amount of fluid being formed into bubbles andeventually into drops and/or particles. The feedstock material selectedfor this embodiment and the gas pressure from the film and sheet formingfluid source 46 must be such that the gas pressure will form bubbles byapplying pressure to the feedstock material but not burst the bubbles.The surface tension of the feedstock material is sufficiently great tomaintain integrity as a film or sheet under the pressure supplied fromthe film or sheet forming fluid source 46. The combination of pressureand feedstock material varies from application to application.

To burst the bubbles and control the distribution of the drops andparticles, the fixture 20B includes an adjustable bubble bursting plate88 adapted to be positioned above the perforations 402 to burst thebubbles at the proper degree of inflation to provide the thickness thatyields the proper drop or particle size. The top of the adjustablebubble bursting plate 88 extends over an adjustable outlet 408 (notshown in FIG. 8) having sides that are adjustable to control the angleof distribution of the drops and particles moved by the drop andparticle moving fluid source 48.

With this arrangement, bubbles are extended through the perforations 402that are not covered by the adjustable plate 404B. The thickness of thefeedstock material forming the skin of the bubbles is determined by thepressure, which may vary between zero and the bursting pressure of thebubbles. Thus, by adjusting the pressure to determine the thickness ofthe bubbles, the distance the bubble bursting plate 88 is from the topsurface of the film or sheet forming container 44, the velocity andpressure of the drop and particle moving fluid from the source of dropand particle moving fluid 48, the angle of the opening formed by theadjustable outlet 108 (not shown in FIG. 8), and the size of the dropsor particles and their distribution may be controlled.

In FIGS. 9, 10 and 11, there are shown three perspective views of afixture 20C with its parts in three different positions with respect toeach other to illustrate the construction of the fixture. The fixture20C as best shown in FIG. 9, includes an inlet end cap 70, an outercylinder 74, and an outlet end cap 72. The inlet end cap 70 includes akinetic energy fluid inlet port 66 and a feedstock material inlet port68 for receiving kinetic energy fluid 30 and feedstock material 38respectively. It is positioned on one end of the outer cylinder 74 withthe outlet end cap 72 being positioned on the other end.

The outlet end cap 72 includes a rotatable outer cap having an annular,feedstock-material impact surface 40 and an inner cap resting inside theouter cap and having a cylinder rest portion 76, and a cut-away portionexposing the top surface of the rotatable outer cap which forms akinetic energy fluid impact surface 78. The annular feedstock-materialimpact surface 40 is formed on the inner bottom of the outlet cap 72 andthe cylinder end rest portion 76 extends approximately 120 degreesaround the outer circumference of the end cap 72 to receive the outercylinder 74, leaving an arc of 40 degrees of the impact surface exposedbetween the inner cap and outer cap. The center cut-away portion 78 thatforms the kinetic energy fluid impact area and an outer circumferentialarea 40 defines an impact plane toward which a thin wall of feedstockmaterial flows adjacent to the outlet of the fixture 20C so that the airimpacts at 78 and flows circumferentially outwardly to impact a thincircumferential rim of feedstock material. The circumferential arc atthe outer edge of the impact area 40 for the feedstock materialdetermines the angle of the spray and can be adjusted by rotating theinner cylinders with respect to the outlet in a manner to be describedhereinafter. The thin wall of feedstock material is contacted betweenthe end of the outer column and the impact surface which distancedetermines the thickness of the feedstock material that is to be brokeninto drops.

In FIG. 10, there is shown another perspective view of the fixture 20Calso showing an inner cylinder 82 that is within the outer cylinder 74with the inner cylinder 82 having a recessed portion 84 spaced from theinner wall of the outer cylinder 74 to provide a path for the feedstockmaterial to flow against the surface 40. The amount of arc that overlapsbetween the recessed portion 84 and the opening in the inner cap thatforms the impact surface 40 for the feedstock material determines thelength of the feedstock material that is to be swept from the fixture bythe kinetic energy fluid. With this arrangement, the kinetic energyfluid 30 flows through inlet port 66 against the impact surface 78 fromwhich it flows outwardly to contact the feedstock material as it movesfrom a location between the inner wall of the outer cylinder 74 and theouter wall of the recess 84 in inner cylinder 82 toward the plane of thesurface 40 and forces it outwardly. The kinetic energy fluid, which inthe preferred embodiment, is air at a relatively low pressure betweenzero and ten psi and most commonly in the range of one-half to three psiis intended to develop droplets from a liquid feedstock material with adefined size distribution and size for contact with plants and to reducespray drift.

In FIG. 11, there is shown still another perspective view of the fixture20C with the outer cylinder withdrawn exposing a larger section of theinner cylinder 84 having a recessed longitudinal extending portion 82and showing the outer cylindrical surface of the inner cylinder 84against the inner surface of the outer cylinder 74 so that thelongitudinal recessed portion 84 provides a curved narrow path for theflow of feedstock material, thus providing a relatively narrowed curvededge against which the kinetic energy fluid flows to spray Newtonianfluid, a viscous feedstock material, suspended particles or more mobileliquids or combinations of these. Because the inner cylinder isrotatable with an end cap 72, this recessed portion may be aligned withor misaligned with the impact surfaces 78 and 40, thus controlling thecircumferential number of degrees of the spray.

In FIG. 12, there is shown still another perspective view of a fixture20D which is similar in every respect to the fixture 20C of FIGS. 9-11,but has a recessed portion 84 which, instead of receiving feedstockmaterial from one feedstock inlet indicated at 68 in FIGS. 28-30, mayreceive either or both of two feedstock materials through inlets 68A and68B. Thus, it may mix inlets for dilution purposes or receive a choiceof more than one feedstock from multiple inlets that are controlled by avalve or fed by multiple pump channels from a three position valve (oneposition can be used to purge with water).

In FIG. 13, there is shown a perspective view of an embodiment 20D offixture having an inlet 30A for the kinetic energy fluid, an inlet 38Afor the feedstock material, an outer cylinder 74A, a thickness controlinsert 422 and mounting rings 418 and 420 for mounting to a boom. Thethickness control insert 422 is a replaceable unit which fits within theouter cylinder 74A and controls the thickness of the feedstock openingwhich is one of the dimensions of the feedstock that is to be impactedby the kinetic energy fluid.

In FIG. 14, there is shown a side elevational view of the fixture 20Dwith the thickness control insert 422 having an outwardly extendingledge 426 and a feedstock outlet opening 424 between the end of theouter cylinder 74A and the ledge 426 so that one dimension of thefeedstock exists between the plane end of the cylinder 74A and the planeledge 426, another dimension exists along the curvature of the opening424 and the third dimension is the thickness 430 (shown in FIG. 15) ofbetween the outer surface of the inner cylinder and the inner surface ofthe outer cylinder of the ledge 426 which corresponds to the thicknessof the opening 424 through which the feedstock flows in the direction ofthe ledge 426. The kinetic energy fluid moves outwardly through theopening 424 with the controlled thickness, length, width and curvatureas determined by the replaceable insert 422 to control the sizedistribution of drops being spread from the fixture 20D.

In FIG. 15, there is shown a fragmentary enlarged view of the end of thefixture 20D showing the end of the cylinder 74A and the end of thethickness control insert 422 illustrating the manner in which feedstockflows downwardly through an opening 430 toward the plane of the ledge426 and air flows downwardly and outwardly through an opening 432 toimpact the feedstock fluid flowing toward the plane of the ledge 426. Inthis manner, the insert 422 adjusts the opening 424 to control thedimensions of the feedstock being impacted by the kinetic energy fluid.

In FIG. 16, there is shown an enlarged perspective view of the insert422 showing the ledge 426 recessed downward from a cut-away portionforming a shoulder with a ledge 540 that is slightly raised to impactthe end of the outer cylinder 74A (FIGS. 13, 14 and 15) leaving a gapthat is the height of a shoulder 542.

In FIG. 17, there is shown another embodiment of fixture 20H having acap 434 with a feedstock inlet opening 38A and a kinetic energy fluidopening 30B in the cylindrical connecting members 444 and 66Brespectively. A base unit 440 is connected to a mounting bracket 442 tosupport the fixture 20H. A thickness control insert 438 has an outer rimwhich forms an opening with a feedstock interior 448 through which thefeedstock flows and thus controls the thickness of the feedstockimpacted by air at a shear surface. The air flows over the thicknesscontrol insert 438 and through an opening 446 of an air flow areacontrol plate 436 from a conduit 66B. The adjustment of the angle of thethickness control insert plate 438 controls the area through which thefeedstock fluid may impact the feedstock fluid to cause it to flowoutwardly. Thus, with an easily replaceable control insert plate 438,the thickness of the feedstock fluid may be controlled, the length ofthe fluid may be controlled by the adjustment of the feedstock flow areacontrol plate 436 and the area of the shear surface is determined by thedistance between the bottom face of the air plate 436 and the topsurface of the thickness control plate 438.

In FIG. 18, there is shown an exploded perspective view of theembodiment of spray apparatus of FIG. 17. As shown in FIG. 18, the halfplate 450 receives the thickness control disk 438 which fits over thefeedstock conduit 66B with the inlet on the other side of a bolt 38A.This thickness control disk 438 spaces the air flow disk 436 from thehalf plate 450. The difference in the diameter between the thicknesscontrol disk 438 and the diameter of the opening of the inside of thebase 440 determines the height of the fluid which is impacted by the airflowing through the opening 444 from the inlet 30B. The position of theair flow disk 436 to the extent it overlaps with the half plate 450 oris open to an open part 44B determines the arch length that is impactedby the air and the area of the inner wall 444 determines the area of theshear surface towards which the fluid flows before being moved out ofthe opening in the form of droplets.

In FIG. 19, there is shown a perspective view of a fixture 20I similarto the fixture 20H and having the air inlet 30B through the conduit 66B,the working feedstock fluid through the opening 38A and the conduit 444,the mounting bracket 442, the base 440, the air plate control 436, thethickness control disk 438, positioned in a manner similar to theembodiment of 20H. FIG. 20 is an exploded perspective view of theembodiment 20I of FIG. 19. As best shown in FIG. 20, the embodiment 20Iincludes an additional feedstock fluid control disk 454 which fits overthe half plate 450 and under the thickness control disk 438. This disk454 includes a closed half section 455 and an opening 452 so that theportion of the opening 452 is aligned with the opening 448 anddetermines the area of fluid flow so as to give an additional control.

In FIG. 21, there is shown a perspective view of another embodiment offixture 20J having a feed stock inlet opening 38J, a kinetic energyfluid inlet 30J and an outlet opening 424J having an opening distancecontrolled by the location of the insert 422J and the outlet cylinder74J. A threaded opening receives a screw for holding the distancebetween the insert 426J and the outlet cylinder 74J which determines thesize of the opening 424J and thus will affect droplet size.

With this embodiment, the kinetic energy inlet 30J may receive air fromthe normal fuel line of an agricultural boom and the feed stock inletopening 38J may receive low pressure agricultural input. This ispossible because this fixture permits low pressure fluid to be utilizedwith the air assist. Because a fluid may be more concentrated using thefixture, it does not need to be diluted and a lower rate of flow of thefluid to the fixture is possible.

In FIG. 22, there is shown an elevational view of the fixture 20J withthe feed stock inlet connected to a hose 546 for receiving anagricultural input and applying it to the feed stock inlet opening 38Jof the fixture 20J. The air line receives a nipple from the boom toreceive pressurized air so as to provide a spray to crops or the like.In FIG. 23, there is shown an elevational view of the fixture 20Jshowing the kinetic energy fluid inlet 30J and the feed stock inletopening 38J.

In FIG. 24, there is shown a sectional view taken through lines 24-24 ofFIG. 23, showing a flow path from the kinetic energy fluid inlet 30Jthrough an opening 548J into the inner cylinder 550J to provide akinetic energy assist to the opening 424J. Similarly, there is a feedstock path from the feed stock input opening 38J and through the insidecylinders 552J to the opening 424J.

In FIG. 25, there is shown a simplified schematic view, partiallyperspective and partially sectioned view of another embodiment offixture 20K adapted to mix a plurality of liquids or particles withoutregard as to whether the liquids are viscous or mobile. The fixture 20Kincludes a mixing chamber 560, a kinetic energy inlet 30K, an inlet 38Kfor a plurality of fluids or particles and an outlet 424K. The fixture20K receives a plurality of fluids which may be of any viscosity or maybe mobile or may consist of particles or emulsions or other combinationsin the inlet member 38K while receiving air or other kinetic energyfluid through the kinetic energy inlet 30K. The outlet 424K emitsgaseous clouds of droplets or fine particles made up of the differentinlets which are mixed together in the mixing chamber 560. From themixing chamber 560 they may flow to a nozzle for spraying or may flow toa combustion device for burning or any other location where the mixtureis affective. The inlet member 38K includes a plurality of openingsleading inwardly 562A-562K (FIG. 27) with openings 562B-562E being shownin FIG. 25.

In FIG. 26, there is shown an exploded view of the fixture 20K showingthe kinetic energy inlet 30K and the bottom plate 40K of the outletopening 424K (FIG. 25). As made clearer in FIG. 26, the opening 424Kunlike the prior openings 424A-424J of the prior fixtures 20A-20Jextends 360 degrees around the longitudinal central axis. However, itcan be any number of degrees or any of the fixtures since that merelydetermines the size of dimension the liquid and this is the amount ofliquid inputted by the surface force. Thus the size of the droplets andthe range of spreading and can be tailored to an individual application.The inlet opening of the inlet 38K extends to channels or slotscircumferentially spaced from each other in the thickness control insert422. In the embodiment of FIG. 26, instead of a recessed cylinder thethickness control insert 422 is cylindrical with longitudinal channelsextending downwardly to the outlet 424K (FIG. 25) so that liquid flowingthrough the channels from the inlets to connect with a corresponding oneof the channels 564A-564K (564B-564F being shown in FIG. 26). The fluidor particles are channeled through the channels down to the outlet andagainst the bottom plate 40K. As in the prior embodiments, the thicknessinsert may be adjusted as to its distance between the bottom plate 40Kto determine the thickness of fluid and thus affect the size of thedroplets being emitted.

In FIG. 27, there is shown a sectional view of the member 38K showingthe inlet channels 562A-562I and the corresponding downward slots564A-564I. As shown in this view, the different fluids flow downwardlyto the outlet where they are impacted by the kinetic energy fluidflowing through the kinetic energy inlet 30K and thus form a cloud ofdroplets to be mixed in the mixing chamber 560 (FIG. 25).

In FIG. 28, there is shown a schematic block diagram of an apparatus 90for utilizing the spray systems such as the spray system 20C including aspray vehicle 92, which supports and carries at least a storage vessel94, a pump 96 and booms or other fixture holders 98. In thisspecification, “spray vehicle” means any means of transporting afeedstock material for application to agricultural land whether it be aland vehicle, boat or an airplane and whether the spray vehicle isintended to spray a fluid such as a pesticide intended to plant seeds.Commonly, the spray vehicle 92 may be a small vehicle such as wouldotherwise be used as a recreational vehicle or a golf cart or the likeor may be larger vehicles such as pick-up trucks or still largerespecially made heavy equipment intended for carrying agricultural inputchemicals.

The storage vessel 94 which typically will be tanks or the like maycontain an agricultural input material. Commonly, this material isconcentrated and/or viscous in its original form, and unlike the priorart, is sprayed in viscous form although it may be slightly diluted.With the fixture 20C, viscous materials can be effectively sprayed andsprayed with droplet sizes that are particularly effective for foliarreception, or on the other hand, finer droplets that might be spreadcloser to the ground. Moreover, the spray vehicle can be a planter andthe sprayed materials may be a very viscous material with randomlylocated seeds or other particles.

For example, a particularly effective herbicide, glyphosate, isgenerally diluted to a large heavy volume before spraying to reduce itsviscosity and provide a carrier volume because the prevalentagricultural sprayers cannot effectively spray low volume or highviscosity herbicides. Glyphosate is sold by Monsanto Company, 800 NorthLindbergh Boulevard, St. Louis, Mo. 63167 U.S.A. under the trademark,Roundup. This invention effectively sprays glyphosate at a rate of onegallon or less of total liquid per acre rather than the ten gallonsgenerally required for conventional sprayers. The spray of higherviscosity and lower vapor pressure feedstock reduces drift, increasesefficiency of the herbicide because of its concentration and reducescost.

The equipment is also capable of spraying powders including dry andsuspended powders which may be utilized in some applications andsuspensions of particles. In some applications, the fixture 20C includesmeans for applying a charge to the drops so as to direct them better tothe plants. This device may take many of the forms known in the art suchas for example passing the drops through an electric field.

The pump 96 is generally a low-volume, precision pump, pumping fluid toeach fixture with zero pressure at the fixture. Because the inventiondoes not require liquid pressure against an orifice for metering andatomization, high pressure pumps are not needed and leakage problems areavoided. In the preferred embodiment, it is a gear pump. In thepreferred embodiment, the air supply will be blowing approximately fiveor less psi of a compatibly-selected kinetic energy fluid against aviscous fluid or other fluid within the fixtures 20C. The fixture 20C iscommonly mounted to spray booms as known in the art. The spray booms 98are mounted on the spray vehicle 92 to provide coverage over a largearea with a plurality of appropriately spaced fixtures along the boom.

In one embodiment, the spray from the fixture 20C passes between twocharged plates 23 supplied by a power supply 21. A single power supplycan provide potential to several combinations of plates in parallel. Theplates 23 induce a charge onto the drops leaving the fixture 20C andthis charge has been found to improve the contact of the drops withleaves under some circumstances. The separated plates may also be usedto change the particles, drops or fibers emitted from the fixture oraccelerator of FIG. 37.

In FIG. 29, there is shown a block diagram of a process 109 for sprayingagricultural inputs having the step 111 of selecting the activeingredient, the step 113 of selecting parameters of feedstock and nozzlefor desired droplet size, coverage, speed of application and driftmanagement, the step 115 of mixing the carrier and active ingredient andone or more adjuvants if desired; the step 117 of using a kinetic energyassisted fixture or the step 119 of using a stand-alone nozzle. When akinetic energy assisted nozzle is selected for a spraying application,the step of selecting a kinetic energy assisted nozzle is followed bythe step 127 of using a fixture with surface-area or edge-length controlor the step 125 of using standard air assist nozzles.

In this specification, fixtures are classified for some purposes intotwo broad categories, which are: (1) kinetic energy assisted fixtures;and (2) stand-alone outlet fixtures. Kinetic energy assisted fixturesare fixtures in which the shape of the feedstock leaving the fixture isinfluenced by a kinetic energy fluid such as air that flows over oragainst the feedstock to form droplets of viscous feedstock. Stand-alonenozzles are fixtures in which the flow of feedstock from the outlet isnot shaped by a kinetic energy fluid but principally by the pressureapplied to the feedstock, the geometry and shape of the outlet and theviscosity of the feedstock. There are many types of stand-alone nozzles.Some of these are described in Nebraska IANR NebGuide, G955, publishedby University of Nebraska, Lincoln Extension Institute of Agricultureand Natural Resources, Lincoln Nebr., United States of America, February2003.

There are two types of kinetic energy assisted fixtures, which are: (1)edge length and surface area controlled fixtures; and (2) standard airassist nozzles. Edge length and surface area controlled fixtures arekinetic energy assisted fixtures in which the droplet size anddistribution are controlled inter alia by the length of edge or surfacearea that receives a layer of feedstock and has the kinetic energy fluidflowing over it. Standard nozzles are any of the known types of knownnozzles that receive a flow of air to aid in the removal of feedstockfrom the nozzle outlet without control by the distribution of viscousfluid over or against a layer of feedstock on an edge or surface as oneof the control variables. Some of these air assisted nozzles aredescribed in Ohio State University Extension Fact Sheet AEX-523-98published by Ohio State University, 590 Woody Hayes Dr., Columbus, Ohio43210, United States of America.

In this specification, The terms “effective uptake range” means range ofcompositions of high density, water soluble carrier, water and activeingredient that remains on plant in a concentration that does not damagethe plant during normal evaporation events as drops are sprayed from alow drift height above the canopy at an effective droplet size, patternand distribution and remain on the plant for an extended time beforebeing washed off and provides the intended beneficial results. The terms“effective droplet size, pattern and distribution” means size asindicated by volume mean diameter, distance between drops on the targetsurface and evenness of spacing between drops over the target surfacethat provides an uptake that provides the intended beneficial resultswithout damage to crops. “Intended beneficial results” are resultsconforming or superior to the results obtained in field tests by varyingeffective droplet size patterns and distribution using differentformulations until optimum results are obtained. These parameters arealso used to obtain regulator labels such as for example EPA labels.“Low drift height” means the height of a spray fixture or nozzle abovethe canopy or ground, whichever is the target, that is as low aspractical in view of the wind conditions and spray mode i.e. aircraft orboom mounted on a vehicle. “Economic margin” means the differencebetween cost of necessary runs, feedstock, and time to apply desiredcoverage with efficient particle size and spray pattern available fromcompatibly selected feedstock materials, kinetic energy fluids ifnecessary and fixture geometry.

In this specification, the terms “practical range of economic margins”means, a range of economic margins that includes only those economicmargins which are lower than the cost of changing the number ofnecessary runs, feedstock and time to apply desired coverage withefficient particle size and spray patterns available from compatiblyselected feedstock materials, kinetic energy fluids if necessary andfixture geometry to so that economic margin is as high as the lowesteconomic margin that is acceptable. The range should only includecombinations that are within 25 percent of the combination providing thebest economic margin.

In FIG. 30, there is a schematic block diagram of a planting system 100having a planter 102, a storage vessel 104 for semisolids in whichparticles are suspended for distribution, a semisolid transfer mechanism106, such as an auger and a fixture 20C. In this embodiment, relativelysmall seeds are suspended in the a storage vessel 104 for seedsuspension materials. In this specification, “seed suspension materials”means a medium that is capable of keeping particles suspended for anextended period of time rather than permitting them to settle. In thisspecification, the language “in suspension” when referring to seeds orother solid particles means that the seeds or other particles are beingheld spaced from each other distributed through a medium withoutsettling for the amount of time needed for planting seeds. This time maybe a day or longer so that a farmer may use fluid drilling until a tankis used up without needing to mix the seeds again because they havesettled from the original mixing.

The medium may be mainly a gel, or semisolid, or colloid or very viscousmaterial. There is enough high density material including particleswithin the seed suspension materials to exert force on solid seeds andmove them together with the semisolid rather than causing the semisolidto flow around them when shear plate force is applied. This combinationpermits seeds to be randomly mixed and randomly distributed in the seedsuspension materials to be moved by an auger and eventually dispersedthrough the fixture 20C. The auger has pitch angles on the screwgraduated from low angles at the inlet to facilitate feeding the seedgel mixture to higher angles in the delivery tube section to give afriction pumping surface to move the gel seed mix. The screw in effectprovides a shear plate motive force for delivering the seed particlesand the fluid while at the same time providing a moving delivery tubewall to dislodge any seed pile ups and further, it effectivelysingulates seeds into the delivery tube. The medium may of courseinclude beneficial additives including biological additives such asbeneficial microbes and other useful additives such as calcium peroxideto provide appropriate oxygen to the seeds.

In FIG. 31, there is shown another planter system 110 with the sameplanter 102 which may for example be a spray vehicle with a means forforming a trough and distribution of seeds in the trough, a storagevessel for seed suspension materials 104 and a semisolid transfermechanism 106. However, instead of the fixture 20C, the seed suspensionmaterials at the end of the auger is simply removed by a seed knife 112which may be the flow of kinetic energy fluid or a solid member thatfrees the feedstock.

In FIG. 32, there is shown a flow diagram of a planting process 120including the step 122 of forming a fluidic continuous medium capable ofsuspending seeds and moving the seeds with the continuous medium, thestep 124 of mixing the seeds in the continuous medium to form fluidicsemi-solid with randomly dispersed seeds within it and the step 126 ofdistributing the fluidic semi-solid with randomly dispersed seeds withinit on an agricultural field. In this process, the fluidic continuousmedium may be a material of sufficient density or a colloidal suspensionhaving a density and viscosity that is sufficient so that the seeds willbe extremely slow in settling. The seeds should be supported withoutsettling significantly more than ten percent and preferably less thanfive percent in the period of time between mixing the seeds in themedium and planting. Normally, this time will be less than a 24 hourperiod since commonly the farmer will mix the seeds and medium in thesame 24 hour time period as he plants. To obtain adequate mixing, theseeds should have force directly applied to them. This can beaccomplished by mixing into the medium a sufficient amount of semi-solidparticles and/or solid particles so that there is contact through thesolid particles and the moving surfaces applying force for mixing.

In the preferred embodiment, this mixture is moved by an auger to afurrow for planting and sections of it as appropriate for the number ofseeds are removed from the end of the auger into the furrow or broadcastonto the subject field using a spray fixture designed to spread theseeds over a broad pattern. This can be done with a substantiallyconventional or specially modified planter. The auger will besynchronized normally with the speed of the planter which may bereceived from the wheel speed or any other proportional area. The totalacreage being utilized may be measured by a conventional globalpositioning system for purposes of monitoring the amount of seed beingdispersed and, under some circumstances, for accounting purposes such asbilling or the like. In this specification, a fluidic continuous mediumcapable of suspending seeds and moving the seeds with the continuousmedium while the seeds remain randomly distributed will be called a“seed-supporting medium”.

In FIG. 33, there is shown a flow diagram of a process 130 for fluiddrilling, including the step 132 of preparing a seed supporting mediumand incorporating beneficial inputs with seeds, the step 134 of mixingseeds in the seed supporting medium to form fluidic semi-solid withrandomly dispersed seeds within it and the step 136 of distributing thefluidic semi-solid with randomly dispersed seeds within it on anagricultural field. The beneficial inputs may be chemicals or beneficialmicroorganisms which can be sustained on the seed surface or in thehydrated seeds and facilitated by the appropriate seed supportingmedium.

In FIG. 34, there is shown a flow diagram of a process 140 for formingfibers comprising the step 142 of forming a liquid containing thesubstance to be formed into fibers or powders, the step 144 of causingmovement of individual streams of the liquid into a working zone, thestep 146 of stretching the streams into fibers of the desired lengthwith at least one energy field and the step 148 of drying and collectingthe fibers or the alternate steps 147 and 149 of forming particles suchas powder and drying and collecting the particles. Some materials aredifficult to put into a form which can be further formed into smallfibers. For example, silica and chitosan and many metal ceramiccompositions are useful if they are put into a nanofiber or nanoparticleform but it is difficult to get them into a liquid form and then useprior art processes to form nanofibers. In this invention, once thedesired substances are put into a liquid, they can be moved as indicatedby the step 144 into a working zone by the apparatuses of FIG. 3, 36 or40. While in the working zone, streams of the liquid can be stretched tothe desired diameter using an energy field or plurality of energyfields. In the preferred embodiment, the liquid includes solvent whichevaporates resulting in solid fiber or particles. For example theapparatus of FIGS. 3, 36 and 40, provide a kinetic energy fluid as onefield and another kinetic energy fluid as another field which stretchesthe streams because they are moving at different velocities, one on oneside of the stream and the other on another side. When the streams areat the right desired diameter, they are dried and can be collected byknown processes such as electrospinning or a charged collector as shownin step 148. These particles and fibers may be used as carriers forother chemicals such as agricultural inputs.

In FIG. 35, there is shown a process 150 for forming one importantmaterial, chitosan, into a liquid state so as to form chitosan fibers orpowders which are useful for many purposes. For example, chitosan fiberscan be used in many pharmaceutical applications such as drug deliveryand controlled release and in medical technology such as wound and burndressings or surgical treatment, dermatitis and fungal infections,contact lens, bacteriostat and fungistat and bone disease, biotechnologyapplications such as membranes, biocatalysts, enzyme immobilization,protein separation, cell immobilization, food products, preservatives,fat absorption animal feed additives, metal-chelating processes such asabsorption of transition metal ions such as copper, chromium, lead,silver and so on, agricultural products such as timed-release, seedcoating, foliar application and paper products. However, there aredifficulties in forming a liquid containing chitosan that would besuitable for the making of fibers. One difficulty is that most knownsolutions are more conductive than desirable and have a higher viscositythan desirable for the prior art methods of forming fibers. An improvedmethod of putting chitosan into a liquid state is shown in FIG. 35.

The process of FIG. 35, for putting chitosan into a liquid statesuitable for the forming of fibers, thin films, mats or powders includesthe step 152 of dissolving chitosan powder in a water in an acidicsolution such as a acetic acid solution, the step of 154 of bubblingcarbon dioxide through the chitosan solution, the step 156 of adding anorganic solvent while continuing to bubble carbon dioxide through thesolution until it is suitable for making a desired solution that can beused to make fibers or powders or the step 157 of adding a surfactantwhile continuing to bubble carbon dioxide through the solution until thesolution is suitable for forming powder. While it is known that aceticacid can be displaced by bubbling carbon dioxide through the acetic acidsolution, this has not been applied to chitosan solutions. Whilecarbonic acid (H₂CO₃, on CO₂ solubilization) has a lower pK than aceticacid, it is mere mass action imposed by continuous feeding of the formerthat facilitates removal of the organic acid from the aqueousenvironment. The use of CO₂ instead of an inert gas has the synergisticeffect of stabilizing a pH below five, which is critical to maintainingchitosan in solution. However, the CO₂ bubbling by itself leads tochitosan precipitation by saturation as the water and acid is removed.This problem is avoided by adding solvent. Superior results in avoidingprecipitation of chitosan have been obtained by replacing the lostingredients with ethanol, thus synergistically lowering the surfacetension, viscosity and conductivity of the solution, which is requiredfor making fibers. If an alcohol is added without bubbling carbondioxide through the solution, the solution may form a gel with only theaddition of a small amount of alcohol.

The chitosan-water-CO₂-ethanol solution is difficult to spin in thisform. However, it has been found that addition of as little as 0.25 wt.% or preferably 1.25 ml. % poly(ethylene oxide) (PEO) is sufficient tomarkedly improve fiber formation using prior art spinning techniqueswith temperature and voltage control and the addition of surfactantimproves the formation of powders. The use of the two kinetic energyfluids on different sides of a compatibly-selected feedstock materialalso permits the formation of satisfactory fibers withoutelectrospinning and the formation of longer fibers using the abovesolution and electrospinning

Evaporation of a small amount of ethanol during the time-of-flight ofthe charged liquid filaments from the delivery capillary to thecollector electrode is all it takes to induce solidification.Interestingly, while the dominant chitosan weight fraction in the fibersis insoluble in water, washing the fibrous deposits with de-ionizedwater lowers the PEO content below its starting value. Morespecifically, in one embodiment, solutions of chitosan requiring verysmall amounts of plasticizers such as poly(ethylene) oxide, or noplasticizer agents at all, are prepared by dissolution of chitosan incarboxylic or mineral acid aqueous solutions, followed by total orpartial displacement of the acid with carbon dioxide bubbling andaddition of controlled amounts of ethanol. With the aid ofelectrohydrodynamic processing of the solution formulation, fibers andparticles with diameters in the micron and submicron range are produced.The chitosan solution formulation also affords processing into thinfilms, given its lower surface tension than other formulations based onwater and carboxylic and/or mineral acids.

In FIG. 36, there is shown an apparatus 160 of forming continuous fibershaving a fixture 20A, a collector 162, a source of high potential 164, amotor 166 for driving the drum assembly and that serves as a collector162. The fixture 20A receives two kinetic energy fluids through theregulators 75 and 77 to contact the feedstock material. The feedstockmaterial is being extruded from needle openings 50A-50E onto thecollector 162 which is rotated by the motor 166 while a high potentialelectrical difference is applied between the needles 50A-50E and thecollector 162 to further stretch and draw the fibers. In the preferredembodiment, the fibers are drawn into nanofibers. For example, in oneembodiment, the feedstock material leaving the needles 50A-50D is fed ata rate between and two and seven microliters per minute through theregulator 75.

The collector 162 and the needles 50A-50E are spaced five to ten inchesapart and the gradient is approximately 4 to 600 volts per centimeter.Without the potential applied, non-oriented nanofibers can be produced.With the potential applied, a mat is obtained consisting of micrometerdiameter fibers parallel to each other in length between each other bynanofibers forming a tissue like mat of considerable strength with theability of having good cell adhesion to be useful in many biomedicalapplications. Variations in viscosity and potential can result inelectro spray of fine particles when it is desired to makenanoparticles.

In FIG. 37 there is shown an SEM of non-oriented chitosan fibers drawnwith a potential gradient above 100 volts per centimeter to a stationarycollector to form a thin film or paper. With slow rotation, a mat isformed such as the mat shown in FIG. 39. In FIG. 39, there is shown anSEM of a mat including chitosan fibers 172 in the micrometer diameterrange (between 0.5 and 1.5) and chitosan fibers 174 in the nanometerrange with micrometer fibers 172 cross-linked with the nanometer rangefibers 174. The flow rates were generally between 0.25 microliters and10 microliters per hour with the distance between electrodes beingapproximately between two centimeters and 60 centimeters and preferablybetween 8 to 30 centimeters. The fibers contain no salt since it wasunnecessary to neutralize acid in the formation of the material.

In FIG. 38, there are shown oriented fibers (longitudinal axis parallelto each other) that are obtained by more rapid rotation and a higherpotential gradient. The limit on the potential gradient is related toarcing between the fibers and can be increased with spatial increasesbetween fibers at the price of having fewer fibers per square inch in afinal matted product. The chitosan mats and fibers are obtained withoutsalt impurities in the feedstock material. The solution should bebetween a viscosity of between 30 centipoise (cP) and 2000 centipoise.With 65.4 centipoise at 21.8 percent torque, there is a surface tensionof 32.1 dynes and at 537 centipoise at 17.9 percent torque, the surfacetension is 31.5 dynes. The needle orifices 50A-50E are generally 20gauge.

The flow rates used to obtain the fibers of FIGS. 37-39, from theapparatus of FIG. 40, are in the micro liter per hour range, and anelectrical potential difference is applied between the needle and acollector electrode surface, preferably located several inches away fromthe liquid delivery point. Depending on key physical properties of thesolution being subjected to EHD (e.g., viscosity, surface tension, andconductivity), on partial or total solvent evaporation dissolved mattercan lead to either particles (electrospray) or fibers (electrospinning).

In FIG. 40, there is shown a simplified, schematic, perspective view ofa system 160 for making objects, such as bandages, containing nanofibersand/or nanoparticles. In the embodiment 160, the nanofibers andparticles are of chitosan and used to form a mat 456 on a base 464 whichmay be cut up into sections and serve as bandages. However, the systemmay be used for many other types of nanofibers or nanoparticles.

The system 160 includes as its principal parts a liquid forming fixture20G, a pair of accelerating drums 462, a collector 464 and a source ofpotential 164. The liquid forming fixture 20G is similar to the fixture20A in that it supplies air through openings 52 and 54 to stretch afeedstock material exiting the opening 50F. In the preferred embodiment,the feedstock material is chitosan which is caused to exit as aplurality of thin strands. The feedstock compartment is electricallyconnected at 73 through a column 53 to a replenishment source offeedstock and air is supplied to the inner chamber of the fixture 20Gthrough an inlet 77. A kinetic energy fluid diverting slide 536 ismounted in side barriers 532 and 534 to move over a top barrier 530 todivert controlled amounts of the kinetic energy fluid into the feedstockmaterial at an angle to it.

To further guide the feedstock material and accelerate it, the feedstockinlet 73 is electrically connected through a conductor 478 to a sourceof potential so that the feedstock is charged as it leaves the fixture20G. While the charge is imparted by a direct electrical connection, insome embodiments the feedstock is charged as it leaves the fixture bypassing it through an electrical field so as to induce charge into theexiting strands or particles. The source of potential 164 is alsoconnected to the accelerator drums 462 with a potential sufficient toattract the charged strands or particles from the fixture 20G. In thepreferred embodiment, the accelerator drums 462 are at ground level andthe feedstock material within the fixture 20G is positively charged.However, the feedstock material could be negatively charged and theaccelerator only slightly more positively charged. The potential, aidsin causing the strands to be drawn to the accelerator drums 462 and tobe accelerated by the potential field as they move.

The accelerator drums 462 includes cylindrical rotatable drums 472 and474 rotated together as indicated by the arrows by a drive 466 so thatthe feedstock material is pulled into the bite of the rotating drums asthey rotate together in opposite directions and accelerate the strandsstill further. The acceleration of the strands is sufficient at thislocation to break strands into fine particles. While a rotating drumaccelerator is utilized in the embodiment 160, any other appropriateaccelerator could be utilized. For example, a strong enough electricfield would also accelerate the strands. The acceleration, because itstretches the strands breaks it into uniform nano-sized particles. Toaccomplish this, the acceleration must be sufficient and this must bedetermined empirically for each material used as the feedstock. Theacceleration drums or other acceleration means may receive streams fromany source and form micro fibers or micro particles. If a voltagedifference is applied between the accelerators and the collector, themicro particles and micro fibers may be converted to nanofibers andnanoparticles.

The base 464 is also electrically connected to the source of potential164 to receive a negative potential and draw the particles of feedstockmaterial 476 onto its surface. In the preferred embodiment, the base 464is a bandage based material driven as a conveyor by motors 166A and 166Bwhile the particles accumulate on its surface to form a mat 456. In thepreferred embodiment, this mat is chitosan which may be medicated toprovide a superior bandage because of its large surface area. In thepreferred embodiment, the feedstock material includes sufficient solventso that it is fluidic and can be emitted from the fixture 20G. However,the solvent evaporates after it leaves the fixture and the ligamentssolidify into strands and/or particles.

In FIG. 41, there is shown a simplified perspective view of anembodiment of drum accelerator 462A usable in the embodiment of FIG. 37,having a first plurality of rollers 468A-468C and a second plurality ofrollers 470A-470D. Each of the rollers 468A-468C, 470B and 470C isshaped as two cones with their flat bases together to form a symmetricalunit with two curved sides. The two rollers 470A and 470D are halfcones. The cones 468A-468C have their rounded ends adjacent to eachother as do the rollers 470A-470D and the two pluralities of rollers aremeshed together so that the curved sides of the roller 468A engages thecurved sides of the adjacent rollers 470A and 470B fitting therebetween. Similarly, the roller 468B fits between the two sides of therollers 470B and 470C. The roller 468C fits between the sides of therollers 470C and 470D so that the particles have increased surface areaover continuous cylindrical rollers.

In the preferred embodiment, the flow rates used to obtain the fibersfrom the apparatus of FIG. 37, are in the micro liter per hour range,and an electrical potential difference is applied between the needle anda collector electrode surface, preferably located several inches awayfrom the liquid delivery point. Depending on key physical properties ofthe solution being subjected to EHD (e.g., viscosity, surface tension,and conductivity), on partial or total solvent evaporation dissolvedmatter can lead to either particles (electrospray) or fibers(electrospinning).

A very small amount of polyethylene oxide (PEO) is added as aplasticizer to facilitate fiber formation on electrospinning. Dissolvedcarbon dioxide keeps the pH of the solution low enough to avoid chitosanprecipitation. By doping the solution with small amounts of PEG, fiberdiameter can be bimodal, with the aligned large-diameter (dominant)fibers having an average diameter of 5 μm, and the cross-linkingfilaments having an average diameter of about 100 nm, as shown in FIG.41. On deposition of an electrically charged fiber, a simple and rapiddischarge mechanism consists of establishing such peculiar multiplepoints of contact with adjacent, or sub-layer fibers. The generation ofsuch extremely thin inter-fiber filaments cannot occur between twodischarged, gelatinous fiber strands in light of surface tensionarguments.

The oriented fiber structure looks like a membrane with average porediameter around 10 μm. Oriented fiber mats constitute an advance overconventional membranes or fibers since anisotropic mechanical propertiesare key for certain applications such as cartilage engineering. Thefibers emanate in a solvent-swollen state since drying of the mats witha heat gun led to a ten-fold diameter decrease (not shown). The diameterof the fibers, besides being a function of the physical properties ofthe solutions, depends strongly on the concentration of PEO.

EXAMPLES

While many other values of the variables in the following examples canbe selected from this description with predictable results, thefollowing non-limiting examples illustrate the inventions:

General Procedure

Solutions of chitosan in acetic acid/water/alcohol were bubbled withpure carbon dioxide gas at atmospheric pressure, and ethanol, methanolor acetone—depending on the co-solvent originally chosen—was added.

Example 1—Formation of CO₂-EtOH-Chitosan Solution

Procedure:

Suspend 1 g of chitosan powder (Aldrich DA=80.6%) in 99 ml of water.Then add 1 ml of glacial acetic acid (EM Science, 99.9%).

Result:

A few drops of the 1% chitosan/acetic acid solution in ethanol areenough to yield precipitates.

Example 2—Formation of CO₂-EtOH-Chitosan Solution

Procedure:

Dissolve chitosan in a 1% acetic acid, 40% ethanol, and 59% distilledwater solution.

Result:

Could not dissolve chitosan.

Example 3—Formation of CO₂-EtOH-Chitosan Solution

Procedure:

A suspension of chitosan powder in 300 ml of distilled water wasmagnetically stirred. Glacial acetic acid (9.53 mL) was then added todissolve the suspended chitosan. The resulting solution was bubbled withcarbon dioxide (Linweld, industrial grade) for 30 min. After that,ethanol (Pharmco, 200 proof) was added slowly to the solution whilestirring and bubbling CO₂ until total solution reached a volume of oneliter.

Result:

A clear chitosan solution was produced with no precipitates.

Example 4—Formation of CO₂-MeOH-Chitosan Solution

Procedure:

Suspend 1 g of chitosan powder (Aldrich DA=80.6%) in 99 ml of water.Then add 1 ml of glacial acetic acid (EM Science, 99.9%).

Result:

A few drops of the 1% chitosan/acetic acid solution in methanol areenough to yield precipitates.

Example 5—Formation of CO₂-MeOH-Chitosan Solution

Procedure:

Dissolve chitosan in a 1% acetic acid, 40% methanol, and 59% distilledwater solution.

Result:

Could not dissolve chitosan.

Example 6—Formation of CO₂-MeOH-Chitosan Solution

Procedure:

A suspension of chitosan powder (Vanson, DA=83.3%), in 300 ml ofdistilled water was magnetically stirred. Glacial acetic acid (9.53 mL,EM Science, 99.9%) was then added to dissolve the suspended chitosan.The resulting solution was bubbled with carbon dioxide (Linweld,industrial grade) for 30 min. After that, methanol was added slowly tothe solution while stirring and bubbling CO₂ until total solutionreached a volume of 1 L.

Result:

A clear chitosan solution was produced with no precipitates.

Example 7—Formation of CO₂—Ac-Chitosan Solution

Procedure:

Suspend 1 g of chitosan powder (Aldrich DA=80.6%) in 99 ml of water.Then add 1 mil of glacial acetic acid (EM Science, 99.9%).

Result:

A few drops of the 1% chitosan/acetic acid solution in acetone areenough to yield precipitates.

Example 8—Formation of CO₂—Ac-Chitosan Solution

Procedure:

Dissolve chitosan in a 1% acetic acid-30% acetone-69% distilled watersolution.

Result:

Could not dissolve chitosan.

Example 9—Formation of CO₂—Ac-Chitosan Solution

Procedure:

Seven g chitosan (Vanson, 83.3%) was stirred in the solution of 315 mldistilled water and 65 ml acetone (EM Science, 99.5%). Adding 6.67 mlglacial acetic acid allowed dissolution of chitosan with stirring. Theresulting solution was bubbled with CO₂ for 30 min. After that, acetonewas added at a rate of 200 ml/h until the total volume of the solutionreached 70 ml. This solution was called CO₂—Ac-chitosan.

Result:

A clear chitosan solution was produced with no precipitates.

Tables 1 and 2 below summarize the results of the examples. Table 1shows the conductivity and surface tension of the solvent use to preparechitosan solution and table 2 shows the conductivity, surface tensionviscosity and pH of chitosan solution prepared as in examples 3, 6 and9. It appears from these tables that CO₂ bubbling significantly improvesthe characteristics of chitosan solution that aid in electrospinning.

TABLE 1 Conductivity and pH of solution containing 1% acetic acid indifferent solvents. Conductivity Solvent (□S/cm) pH Water 645 2.84 70%EtOH, 29% water 22.3 3.87 70% EtOH, 29% water after bubbling 22.1 3.93CO₂ 70% EtOH, 29% water with bubbling 21.0 3.95 CO₂

TABLE 2 Conductivity and surface tension of 1% chitosan in 1% aceticacid in different aqueous organic solvents after carbon dioxidebubbling. Conductivity Surface tension solvent (□S/cm) (dymes/cm)Viscosity (cP) pH Water (pure) 2180 63 93.9 @31.3% 4.14 70% EtOH 21631.8 53.7 @17.9% 5.26 70% MeOH 695 32.1 65.4 @21.8% 5.44 55% Acetone 71535 53.7 @17.9% 5.33

In FIG. 42, there is shown a block diagram of a planting system 200having a seed carrier system 214, a seed and a carrier mixing system 216and a controlled fluid drilling system 218. After the appropriate seedsare prepared by initiating germination or priming or otherwise treatingthe seeds as described in U.S. Pat. No. 5,628,144 granted to John A.Eastin on May 13, 1997, or U.S. Pat. No. 6,646,181 granted to JohnEastin on Nov. 11, 2003, or U.S. Pat. No. 6,076,301 granted to JohnEastin on Jun. 20, 2000, or U.S. Pat. No. 5,910,050 granted to JohnEastin on Jun. 8, 1999, or U.S. Pat. No. 5,974,734 granted to JohnEastin on Nov. 2, 1999, or U.S. Pat. No. 5,628,144 granted to JohnEastin on May 13, 1997, they are applied to the seed and carrier mixingsystem 216 where they are mixed with the seed carrier from the seedcarrier system 214 to form a matrix of seeds suspended in carrier. Thismatrix is applied to the controlled fluid drilling system 218 forplanting in the field.

In one embodiment of the planting system 200, imbibition is done priorto mixing the seed into the gel or other prepared fluid drillingmaterial but only until activation of the seed and prior to the stage ofgrowth. It may then be: (1) returned to the water content it had beforepriming; (2) stored; and later (3) added to the carrier, which may be aconventional gel or other prepared fluid drilling material for fluiddrilling. The germination process continues through the activation andgrowth stages in the gel or other prepared fluid drilling materialand/or in the soil after planting. The time it remains in the gel orother prepared fluid drilling material must be relatively short in termsof days such as less than four days although it differs from seed toseed. Preferably, the seeds are planted within six hours of mixing theminto the gel or other prepared fluid drilling material. The process isdesirable if no more than 20 percent of the seeds are more than 30percent into the activation stage prior to the removal of water. Theactivation stage is considered to be from the start of metabolic actionin the seed before growth until the start of growth and the abovepercentages are percentages of time of the activation stage.

In addition to priming, several other treatments can be performed on theseeds prior to mixing them with the gel or other prepared fluid drillingmaterial, such as: (1) germination may be started; (2) beneficialmicroorganisms may be added to inoculate the seeds during priming or themicroorganisms may be added to the gel or other prepared fluid drillingmaterial; (3) damaged seeds can be removed by sorting out larger seedsafter soaking the seeds to cause the damaged seeds to swell orpermitting matrix material to adhere to the seed during priming to makea larger cluster; and/or (5) systemic resistance to disease can beinduced by introducing desired agents during priming or in the fluid.

The planter separates the seeds with a small amount of gel or otherprepared fluid drilling material around each of them and plants them infurrows or broadcast spaces them on the ground as needed. The amount ofgel or other prepared fluid drilling material is considerably less thanin prior art fluid drilling systems. The pre-emergence time of seedsplanted by this method is relatively close for example, 80 percent ofsome plants emerge within one week of each other in contrast to 20percent by some prior art fluid drilling processes. The seed carriersystem 214 includes a suitable gel or other prepared fluid drillingmaterial 30 and, under some circumstances, additives 32 which are mixedinto the gel or other prepared fluid drilling material. The additives232 may be microorganisms or pesticides or growth hormones, orfertilizers useful in planting which are intended to inoculate, enterand stimulate or protect the seed and seedling.

The gel or other prepared fluid drilling material 230 may beconventional and has a volume: (1) for large seeds such as those ofcorn, preferable approximately equal to the volume of the seeds butalways between half the volume of the seeds and four times the volume ofthe seeds; and (2) for small vegetable seeds such as cabbage, preferablytwice the volume of the seeds and always between the same volume as theseeds and less than ten times the volume of the seeds.

The gel or other prepared fluid drilling material 230 must have aviscosity and mobility: (1) sufficiently low to fill each groove atleast half way as the screw turns; (2) sufficiently low to be releasedat the end of the nozzle with a difference in air pressure as low asone-sixteenth pound per square inch across the nozzle tip; and (3) withsufficient high density particles and semi-solid materials to enablemixing of the seeds by forces applied to the mixture of seed, particlesand gel or other prepared fluid drilling material.

Generally, many suitable gels or other prepared fluid drilling materialsare known and may be used in the densities prescribed. For example,hydroxyethylcellulose sold by Hercules, Inc., 910 Market Street,Wilmington, Del. 19899, under the trademark “NATROSOL” has been usedmixed in the recommended proportions. This gel or other prepared fluiddrilling material has been shown to be capable of supportingmicroorganisms in fluid planting. This particular gel or other preparedfluid drilling material, although not the only one available, isdescribed in Bulletin 250-11 revision 10-80, 10M07640 entitled NATROSOLprinted by Hercules, Inc. at the aforementioned address, and its use inmixing is similarly described in other fliers produced by that company.However, glycerol is preferred.

The viscosity may be measured using a viscometer such as the Brookfieldviscometer and should be in the range of 1,800 to 4,000 centipoises, andgenerally: (1) for small seeds such as cabbage seeds, it is in the rangeof 1,800 to 2,000 centipoises; (2) for medium sized seeds, it is in therange of 2,500 to 3,000 centipoises; and (3) for large seeds such ascorn, it is in the range of 3,000 to 4,000 centipoises. However, theexact viscosity can be determined easily by trial and error in theoperation of the seed or particle feeder.

The seed and carrier mixing system 216 includes a mixer 234 andadditives 236. The mixing may be done by hand or by an automatic mixerwhich receives the seeds and the gel or other prepared fluid drillingmaterial and mixes them together thoroughly. Additives such asmicroorganisms, pesticides, fertilizers or growth hormones may be addedat this stage if they have not been added at a prior stage. The seedsand gel or other prepared fluid drilling material should be sufficientlymixed to leave the seeds in suspension and may be done in largequantities and then suitably poured into the holder, tank or hopper forthe seed or particle feeder or may be mixed in the hopper for the seedor particle feeder. If they are added to the hopper from a larger mixer,care must be taken so that laminar flow does not remove the seeds fromsuspension or the mixing must be repeated in the hopper. Preferably, anauger is used to move the feedstock material and the feedstock materialhas sufficient semisolid and solid material in it so that the shearforce supplied by the auger surfaces imparts force to the entirefeedstock material rather than selective to its components. Generally,if poured into the hoppers in large quantities, the suspension is not tobe disturbed.

The controlled fluid drilling system 218 includes a planter 240, a seedmeasurement system for the planter 242, a seed or particle feeder 244for feeding the combination of gel or other prepared fluid drillingmaterial and seeds and a separator 246 for separating the seeds, amonitor 249 for the seeds and a control system 250. The planter 240 maybe a conventional planter pulled by a primary vehicle such as a tractorand for opening furrows in the ground and to permit seeds to be insertedinto them and for closing the furrows or may be used with conventionalbroadcast equipment. The seed or particle feeder 244 and the separator246 are mounted on the planter 240 to feed gel or other prepared fluiddrilling material and seed to the furrow and separate seeds. The seed orparticle feeder 244 is monitored by the monitor 248. A control system250 may be used to compare the speed of the tractor with the feeding ofseeds and adjust the seed or particle feeder 244 to maintain the properorientation. In one embodiment, the speed of operation of the seed orparticle feeder 244 is measured rather than the actual seeds beingdispersed and this is correlated with the number of seeds in accordancewith the seed density in the gel or other prepared fluid drillingmaterial. This is done automatically by conventional planter equipmentwhich drive the gel or other prepared fluid drilling material, seed orparticle feeder in this invention but are known for driving seeddrilling equipment. Also, the monitor 248 is visible to the operator whocan adjust either the speed of the primary mover pulling the planter 240or the speed of the seed or particle feeder 244 in other embodiments.

In FIG. 43, there is shown a perspective view of an embodiment ofplanter 240A intended for planting relatively small seeds such ascabbage, cucumbers or similar vegetable seeds. Planter 240A as shown inFIG. 43, includes within it parts for planting in two rows, with eachbeing indicated as one of two row sections 243A and 243B havingcorresponding numbers with corresponding prefixes “A” or “B”. The rowsare adjustable with respect to each other on the planter.

The planter 240A is similar in many respects to prior art planters and,in the preferred embodiment, is a modification of an existing drawnplanter of a type manufactured and sold by Stanhay Company with themodifications being directed principally to the operation and mountingof the seed or particle feeders indicated at 244A and 244B and a commonseparator section 246 supplying air to separator sections 246A and 246B.The planter includes a depth control gage having first and second depthcontrol gage wheels (not shown in FIG. 43), first and second tool barsupport wheels 260A and 260B, first and second furrow preparing sections262A and 262B, first and second furrow closing and pressing sections264A and 264B, and a tool bar 259. The seed or particle feeders 244A and244B and the separator 246 are adapted to be mounted on the planter todispense a matrix, to separate the seeds, and to cause them to drop intoa furrow before it is closed and pressed.

The planter is adapted to be pulled by a tractor 270 in a conventionalmanner and the tractor 270, in some embodiments, has mounted on it asuitable monitor 248 and indicating displays to show the speed ofmovement of the tractor 270 and the rate of dispensing of the seeds bythe seed or particle feeders 244A and 244B or, in other embodiments, acount of the seeds to permit ready correlation of the speed of thetractor 270 with the rate of dispensing seeds to control the spacing ofseeds. The common separator section 246 has a blower or other source oflow pressure air 272 connected through a pressure gauge 274 with twohoses 246A and 246B for separating seeds in each of the two seed orparticle feeders 244A and 244B. The seed or particle feeders 244A and244B have corresponding feed hoppers 276A and 276B for receiving themixture of gel or other prepared fluid drilling material and seed andfeeding it to a fixture for separation by the separators 246A and 246Bto be more fully explained hereinafter.

In FIG. 44, there is shown a side elevational view of the planter 240Afrom side A of FIG. 43, showing one tool bar wheel 260A, one depthcontrol gage wheel 261A, the furrow preparing section 262A and thefurrow closing and pressing section 264A. As shown in this view, thecommon separator section 246 (FIG. 43) blows air through the separatorhose 246A adjacent to the feed hopper 276A. The feed hopper 276Aincludes a bottom feed section 278A ending at a tip 279A of the bottomfeed section 278A and the separator hose 246A is located adjacent to thefurrow preparing section 262A and before the furrow closing and pressingsection 264A to feed seeds and gel or other prepared fluid drillingmaterial into the furrow after it is opened and before it is closed.

To drive the bottom feed section 278A at a speed related to the movementof the planter 240A, the furrow closing and pressing section 264Aincludes a chain and sprocket section 280A with a bottom sprocket wheel282A rotating with the pressing wheels and driving a top sprocket wheel284A through a chain drive. The top sprocket wheel 284A rotates a shaft286A through gearing, which shaft powers the bottom feed section 278A. Asimilar transmission for driving the seed or particle feeder 244B (notshown in FIG. 44) is connected in a similar manner on the other side ofthe planter 240A. Other conventional drive mechanisms can be adapted ina similar manner such as generating a signal indicating ground speedfrom a power shaft.

In FIG. 45, there is shown a side elevational view of an embodiment 240Bof a planter intended for larger seeds, such as corn seeds, having assome of its parts: (1) depth control gage wheels, one of which is shownat 261C; (2) a plurality of disc openers, one of which is shown at 263C;(3) a plurality of furrow preparing sections, one of which is shown at262C; (4) a plurality of separators, one of which is shown at 246C; (5)a plurality of seed or particle feeders, one of which is shown at 244C;and (6) a plurality of sets of furrow closing and pressing sections, oneof which is shown at 264C.

As in the embodiments of FIGS. 43 and 44, the embodiment of FIG. 45,contains a plurality of parallel row preparing sections forsimultaneously planting a plurality of rows of seeds parallel to eachother side-by-side and the embodiment of 240B is similar in manyrespects to the embodiment of planter 240A. However, the embodiment of240B includes a water reservoir and pump shown generally at 290, and adifferent furrow digging shoe to be described hereinafter. The waterreservoir and pump 290 is used only to clean equipment and does notenter into the planting of seeds. The seed or particle feeder 244C isshown with a bottom feed section 278C which feeds the seeds and matrixto its nozzle 336 where the seeds are separated one-by-one by theseparator 246C. As shown in this embodiment, the nozzle 336 for thebottom feed section 278C and the nozzle for the separator 246C areplaced in close juxtaposition with each other, and with the furrow beingprepared so that the separator 246C blows air downwardly andperpendicularly to the ground or in a slight angle to the ground acrossthe tip of the nozzle 336 of the bottom feed section 278C, thus causingseeds as they are moved to the nozzle outlet to be forced away from thenozzle 336 one by one to the ground.

To prepare the ground for receiving the seed and matrix, each furrowpreparing section, such as 262C, includes a corresponding planting shoe,such as 294C, adapted to cooperate with and be aligned with acorresponding disk opener 263C. The shoe 294C is mounted for adjustmentin depth to a mounting plate 295C which maintains it in position at aconstant depth with respect to the ground. The bottom feed section 278Cand the separator 246C are mounted adjacent to the shoe 294C to placethe seed and matrix in the ground behind it.

Because the seeds are able to emerge sooner in this planter using gel orother prepared fluid drilling material, the shoe 294C (shown broken awayin FIG. 45) during planting is less deep than in many applications. Itis adjustable in position and in FIG. 45, is shown raised slightly aboveground and would be adjusted to soil moisture depth when planting. Theseed or particle feeder 278C is driven in the same manner as theembodiments of FIGS. 43 and 44, but may be driven by separate motors ifdesired. The nozzle 336 of the seed or particle feeder is positionedwithin wings of the shoe 294C at a distance from the ground and withinthe furrow forming element so as to cause the seed and matrix to beproperly deposited.

In FIG. 46, there is shown a fragmentary, rear perspective view of theplanter 240B four row sections 243C, 243D, 243E and 243F for forcing gelor other prepared fluid drilling material and seeds from their fourcorresponding seed or particle feeders 244C-244F to the correspondingfixtures (not shown in FIG. 46). In the preferred embodiment, the bottomfeed sections, one of which is shown at 278E, are controlled by thespeed of the vehicle. However, they may be independent of the speed ofthe vehicle and controlled automatically or by an operator inconjunction with a separate speedometer for the tractor. Thisarrangement is especially advantageous when seed counters of the opticaltype are used since an adjustment can be made from the cab based on theseed count to maintain regular spacing. In such a case, they may bedriven by a separate hydraulic or electric motor.

As best shown in FIG. 46, the tool bar support wheels 260C and 260D aremounted by hydraulic cylinders 281C and 281D to the tool bar 259A in aconventional manner to adjust the depth or height of the planting shoes.The seed or particle feeder, one of which is shown at 276E feeds intothe furrow. Conventional row markers 279A and 79B mark the rows. Tosupply air under pressure to the seed or particle feeders such as 276E,the separator 246A includes a source of air under pressure and apressure gauge mounted to the tractor and connected by conduits tosupply air to a location near the seed or particle feeder. In thepreferred embodiment, the source of air under pressure includes a bloweras described above.

In FIG. 47, there is shown a perspective view of a planting shoe 294having a mounting shaft 296, a cutting edge 298, a furrow formingportion 300, and a trailing portion 302. The mounting shaft 296 isgenerally square and attached to the top of the planting shoe 294. Theplanting shoe 294 is mounted horizontally behind the disk openers of theplanter to prepare a furrow as it is moved through the ground. Thecutting edge 298 is mounted so that it is substantially within theground with its top flat surface above the ground. The cutting edge 298is able to dig or deepen a furrow. Its furrow forming portion 300 widensthe furrow, and its trailing portion 302 causes loose soil to be movedout of the way.

As shown in FIG. 48, the trailing portion 302 of the planting shoe 294contains outwardly extending portions 304 and 306 and a cut away portionwhich permits some flexing as it passes through the furrow and forcesthe soil to the side. The seeds are fed between the outwardly extendingportions 304 and 306 from a height sufficient to avoid clogging of thenozzle with dirt and close enough to the furrow to prevent the matrixand seeds from being moved outside the furrow while falling by variousforces such as wind or vibrations.

In FIG. 49, there is shown a perspective view of an embodiment of shoe310 for planting larger seeds, such as corn, having a mounting bracket312, two aligned cutting edges 314A and 314B, and a trailing portion318. The cutting edges 314A and 314B and trailing portion 318 aresubstantially identical to the cutting edge 298 (FIG. 47), furrowforming portion 300 (FIG. 47) and trailing portion 302 (FIG. 47).However, since the furrow should be deeper for these seeds, the cuttingedge 314A is lower than the cutting edge 298 (FIG. 47) and the cuttingedge 314B is wide to make a deeper, wider furrow. These designs of shoesenable the gel or other prepared fluid drilling material to fall withinthe groove and be relatively regular in location notwithstanding aslightly angled path of the gel or other prepared fluid drillingmaterial from the nozzle caused by wind or vibration. To form aprotective area for the matrix, gel or other prepared fluid drillingmaterial and seeds to fall, the spaced apart portions 304 and 306 ofFIGS. 47 and 48, are spaced from each other where the seeds drop. Theplanting shoes 294 (FIGS. 47 and 48) and 310 are mounted to float at thelevel adjusted for the openers to which they are mounted under thecontrol of the level gauge wheels in a manner known in the art, for thispurpose the mounting bracket 312 is mounted to the shoe 310 and themounting bracket 312 is movably mounted to an opener mounting bracket ina manner to be described hereinafter.

In FIG. 50, there is shown a perspective view of a seed or particlefeeder 244 and a separator 246 of a type which is most useful for smallseeds, such as carrot or cabbage seeds. The seed or particle feeder 244includes a feed hopper 276A, a bottom feed section 278A, a motor outputshaft 330, a mounting bracket 332, a vibrator 334 and a nozzle 336A. Toexpel seeds and matrix, the bottom feed section 278A is: (1) connectedto and driven by the shaft 330; (2) mounted by the mounting bracket 332to the frame of the planter; and (3) mounted to the feed hopper 276Afrom which it receives gel or other prepared fluid drilling material andseeds. It drives the seeds and gel or other prepared fluid drillingmaterial under the driving force of the shaft 330 through the seed orparticle feeder nozzle 336A while the seed or particle feeder nozzle336A is vibrated by the vibrator 334. The shaft 330 is rotated by achain and sprocket section (not shown in FIG. 50) in synchronism withthe speed of the planter across a field or by a motor. The separator 246includes a nozzle 340, a hose 342 and a mounting bracket 344. The hose342 is in communication with the source of air 272 (FIG. 43) which maybe as low as one-sixteenth pound per square inch pressure aboveatmospheric pressure and as high as 10 psi for broadcast applicationsbut is preferably between one-quarter psi to four psi. The air istransferred under pressure through the hose 342 to the nozzle 340. Thehose 342 is mounted to the feed hopper 276A by the mounting bracket 344so that its nozzle 340 is above and pointing substantiallyperpendicularly downwardly toward the ground at a location just beyondthe seed or particle feeder nozzle 336A to blow air across that nozzle336A downwardly to the ground or in a pattern to broadcast distributeseeds in the pattern desired. The hose 342 is relatively stiff so thatit may be mounted in position without moving under wind pressure or thelike.

The feed hopper 276A is generally open topped and rectangular, beingcapable of holding several gallons of gel or other prepared fluiddrilling material and seed with sides extending downwardly to a locationclose to the bottom feed section 278A where it is angled to communicatetherewith. Other sizes and shapes of feed hoppers may be used, with thewall construction being adapted to cause the seeds and the gel or otherprepared fluid drilling material to move into the bottom of the hopper276A and into the bottom feed section 278A without the seeds beingseparated by laminar flow against the walls of the hopper, or settlinginto groups of sizes within the gel or other prepared fluid drillingmaterial because of the period of time required for the large quantityof gel or other prepared fluid drilling material to be planted. Thus,the size of the feed hopper is related to the stability of thesuspension of seeds and gel or other prepared fluid drilling materialand is designed to retain uniformity in the dispersion of seeds withinthe feed hopper 276A until the seeds are driven through the seed orparticle feeder nozzle 336A. The bottom feed section 278A of the seed orparticle feeder 244 includes a cylindrical casing having an axisgenerally perpendicular to the central axis of the feed hopper 276A orinclined at an angle thereto. The angle of the bottom feed section 278Ais such as to cause gravity to aid in the feeding of gel or otherprepared fluid drilling material from the feed hopper 276A through theseed or particle feeder nozzle 336A. The longitudinal axis of the feedmeans makes an angle with the longitudinal axis of the feed hopper 276Asuch that the feed nozzle 336A is lower and further away from the top ofthe feed hopper 276A than the end receiving the motor output shaft 330.

To move the gel or other prepared fluid drilling material and seeds witha positive force, the feed means has a generally cylindrical casingwhich may be mounted at its bottom end by a mounting bracket 332 to thehousing or by any other means. It receives at one end the motor outputshaft 330, which is rotated by a hydraulic motor or by gearing connectedto the press wheels or any other mechanism to force the seed/gel orother prepared fluid drilling material mixture toward the seed orparticle feeder nozzle 336A. The seed or particle feeder nozzle 336Aextends from a cap or closure mounted about the bottom feed section 278Ato emit gel or other prepared fluid drilling material downwardly such asthat shown at 337.

To maintain seeds in the seed or particle feeder nozzle 336A in auniform suspension for dispersion in spite of possible laminar flowthrough the seed or particle feeder nozzle 336A, the vibrator 334includes an electromagnet 350, a mounting base 352, a mounting bracket354 and a yoke 356. The mounting base 352 is mounted to the cylindricalcasing of the bottom feed section 278A by the bracket 354 and supportsthe electromagnet 350. The electromagnet 350 includes a U-shapedferromagnetic outer member and a centrally located conductive windingconnected to a source of alternating voltage that creates a flux pathwithin the U-shaped ferromagnetic material first in one direction andthen in the opposite direction to attract and repel the yoke 356.

To vibrate the nozzle 336A, the yoke 356 includes a ferromagnetic springand downwardly extending member which fits around and grasps the seed orparticle feeder nozzle 336A. The ferromagnetic spring extends betweenthe legs of the U-shaped ferromagnetic material, being firmly fastenedat one end and spring-biased from the other end, so that the flux paththrough the U-shaped member pulls the free end of the spring toward itto complete a flux path in one direction, and releases it as the fluxpath changes directions, pulling it back again to complete the path inthe other direction. This action vibrates the yoke 356 and the seed orparticle feeder nozzle 336A at a frequency and amplitude sufficient tomaintain a smooth flow of seeds. While a typical ferromagnetic vibrator334 has been disclosed, there are many such vibrators of different typesavailable commercially and other vibrators may be utilized if itvibrates the yoke 356 at a frequency and displacement amplitude: (1)sufficient to prevent the separation of seeds from the matrix while theseeds are still within the seed or particle feeder nozzle 336A as thegel or other prepared fluid drilling material and seeds flow from theseed or particle feeder nozzle 336A, such as by friction against thewalls; and (2) also sufficient to aid the separation of gel or otherprepared fluid drilling material and seeds outside of but in contactwith the seed or particle feeder nozzle 336A in a controlled manner withthe aid of air flow from the separator nozzle 340. The principal purposeof the vibrations is to maintain an even dispersion of seeds and gel orother prepared fluid drilling material as the gel or other preparedfluid drilling material and seed matrix flows through the nozzle afterit has left direct contact with the auger's shear force members.

The vibrations should be at a frequency suitable for the purposeintended, and generally having a longer wave length than the diameter ofthe seeds. It should generally be between 20 cycles per second and10,000 cycles per seconds with an amplitude of between one millimeterand three millimeters to prevent the seeds as they push through thenozzle 336A from being lodged in the exit and plugging the nozzle. Theamplitude of the vibrations should be sufficient to create an inertiaeffect between the seed and the gel or other prepared fluid drillingmaterial and thus, is related to the viscosity of the gel or otherprepared fluid drilling material and the density of the seeds.

The separator 246 is intended at regular intervals to force seeds andmatrix arriving at the tip of the seed or particle feeder nozzle 336A tobe separated and drop to the ground. It may be a mechanical vibratorwhich passes across the opening or a rotating fan-like mechanism but inthe preferred embodiment, is 0.025 psi above atmospheric pressure. Toproperly separate the seeds, the air stream should be between 1/20th ofa pound per square inch and four pounds per square inch aboveatmospheric pressure or below atmospheric pressure if it is a vacuumpump positioned to remove gel or other prepared fluid drilling materialand seeds and permit them to drop by gravity. Preferably, the air streampasses directly across the tip of the seed or particle feeder nozzle336A in a vertical direction in a plane perpendicular to the directionof motion of the planter or in the direction of the groove into whichthe seeds are to be dropped and perpendicular or at a slight angle in aplane aligned with the direction of motion of the planter or in thedirection of the groove into which the seeds are to be dropped, theangle aligned with the direction of the motion of the planter or thegroove being no more than 75 degrees on either side of a normal to theground and being no more than 30 degrees from a normal to the ground ina plane perpendicular to the direction of motion of the planter or thegroove.

In FIG. 51, there is shown another embodiment of seed or particle feeder244A connected to the separator 246 and having an identical vibrator 334(shown in detail in FIG. 57), mounting bracket 352, bottom feed section278A and shaft 330. However, the feed hopper 276B differs from the feedhopper 276A of FIG. 50. The differences are generally intended toaccommodate larger seeds and larger volumes of seeds than that of thefeed hopper 276A of FIG. 50, by making the movement of the seeds intothe bottom feed section 278A easy while accommodating larger volumes offeedstock in the box.

The feed hopper 276B includes an enlarged top portion 360, an inwardlyangled portion 362, a narrow portion 364 and an auger portion 366 whichis attached to the bottom feed section 278A. The bottom feed section278A has an auger 370 within it which is rotated by shaft 330 from achain and sprocket section or from a motor to move the gel or otherprepared fluid drilling material toward the seed or particle feedernozzle 336B. The narrow portion 364 narrows down to force the gel orother prepared fluid drilling material onto the auger 370 where it canbe moved within the cylindrical bottom feed section 278A which encasesit so that the shear surfaces of the auger 370 successively move themixture to the seed or particle feeder nozzle 336B.

To facilitate flow of the mixture, the narrow portion 364 is at an angleso that the bottom feed section 278A tilts downwardly with the seed orparticle feeder nozzle 336B being below the shaft 330. The narrowportion 364 connects the auger portion 366 with the inwardly angledportion 362 which causes the mixture to slide inwardly. The enlarged topportion 360 is above the inwardly angled portion 362 to contain morematerial and yet by gravity force the mixture downwardly onto the auger370.

In FIG. 52, there is shown a plan view of the seed or particle feeder244A having a feed hopper 276A, an auger 370, and the nozzle 3366. Thefeed hopper 276A has: (1) an open top end to receive gel or otherprepared fluid drilling material and seed; and (2) a bottom endcommunicating with the auger 370 to supply a mixture of seed and gel orother prepared fluid drilling material thereto. To receive gel or otherprepared fluid drilling material and seeds, the feed hopper 276A has:(1) an enlarged top portion 360 having a rectangular cross section withstraight vertical sides; (2) a smaller center or connecting portion 362having inwardly tapered walls connecting the top end portion and lowerportions; (3) a lower narrow portion 364 having a rectangular insertion;and (4) an inwardly tapered section or auger portion 366 ending with theauger 370 at the bottom. The auger 370 has at one end a pin connection372 for connecting to the shaft 330 to rotate the auger 370 and at itsother end a termination land 374 intended to eject seeds. The auger 370contains threads within a compartment 380 located at the bottom of thefeed hopper 276A and opening upwardly into the feed hopper 276A. Thethreads of the auger extend within the nozzle 336B shown at 382, thebottom feed section 378A being a closed cylinder surrounding the end ofthe auger 370 and ending in an opening 384 which opening has taperedwalls and an orifice through which the feedstock material such as seeds,particles, additives, and gel or other prepared fluid drilling materialmixture is moved. The bottom compartment 380 is not as long as thethreaded portion of the shank of the auger. An unthreaded portion 381 ofthe auger, at least one inch long, fits within the compartment 380 forreceiving gel or other prepared fluid drilling material to be moved bythe auger 370 to the nozzle 336B.

The feed hopper 276A, auger 370 and bottom feed section 378A aredesigned with dimensions selected to prevent: (1) cracking of seedsbetween edges of the auger 370 and the nozzle 336A or feed hopper 276A;(2) the separation of seeds by laminar flow against surfaces, resultingin eventual blocking of the nozzle 336B; (3) pulsating output of seedsand gel or other prepared fluid drilling material caused by irregulardelivery from the auger 370 through the opening 384; and (4) improperspacing of seeds by disruption of the even dispersion of seeds withinthe gel or other prepared fluid drilling material. To reduce cracking orslicing of the seeds, the angle of the threads of the auger 370 at theirupper edge and the angle of the bottom feed section 378A or the feedhopper 276A at the location where the mixture is first pushed from thefeed hopper 276A into the bottom feed section 378A are selected to avoida scissor effect which may crush or slice seeds. For this purpose, theangle of the flight where it passes into the tube and the angle of thewall within the feed hopper 276A that it contacts are selected to beequal so that flight and wall operate as an edge moving parallel towardan edge. This structure permits maximum gel or other prepared fluiddrilling material to be drawn into the bottom feed section 378A andavoids a scissor effect which may catch the seeds and crack or slicethem.

To reduce the separation of seeds by laminar flow as the gel or otherprepared fluid drilling material moves down the feed hopper 276A, thefeed hopper 276A is of a sufficient size to create downward pressureinto the auger compartment 380 and has angled walls which are related tothe viscosity of the gel or other prepared fluid drilling material andthe size and density of the seeds. The bottom angled surface is intendedto channel the gel or other prepared fluid drilling material directlyinto the auger 370 rather than permitting it to lie against a flatsurface where seeds may eventually separate out by slow motion of thegel or other prepared fluid drilling material or motion of the gel orother prepared fluid drilling material in a horizontal plane against thebottom of the feed hopper 276A. The straight surfaces are intended tocreate a head of weight which tends to force the gel or other preparedfluid drilling material downwardly with pressure against the slantedsurfaces.

To prevent blocking near the end of the bottom feed section 378A wherethe matrix of seeds and gel or other prepared fluid drilling materialenter it from the feed hopper 276A, the depth of the grooves in theauger is sufficiently deep and the angle of the threads sufficientlylarge to cause the a large bulk of the gel or other prepared fluiddrilling material mixture to be moved with only a small surface area ofgel or other prepared fluid drilling material in contact with astationary surface at a rate which is not conducive to laminar flow. Thethreads are shaped in this manner because laminar flow may otherwisecause separation of seeds against the surface of the grooves andeventually result in clogging. The actual flow is turbulent andconducive to some mixing that maintains the seeds in suspension.

The depth of the grooves in the auger varies with the size of the seedand the amount of gel or other prepared fluid drilling material. Theangle of the threads is correlated with a number of factors to controlthe speed of movement of the surface of the gel or other prepared fluiddrilling material against the walls of the bottom feed section 378A, theother factors being: (1) the spacing between seeds; (2) the speed of theplanter across the ground; (3) the density of the seeds within the gelor other prepared fluid drilling material; (4) the angle of the threadsof the auger 370; and (5) the number of revolutions per minute of theauger 370. To reduce separation at the exit end of the bottom feedsection 378A, the angle of the termination land 374 is sharpened to pushgel or other prepared fluid drilling material and seeds out at a greatervelocity. Thus, the angle of the inlet end of the bottom feed section378A matches the threads and the threads have an angle at that locationwhich is different than the angle at the exit end.

To reduce plugging of the nozzles: (1) the angle of the termination land374 and the angle of narrowing of the bottom feed section 378A areselected for maximum ejection separation and precision; (2) an airseparator is used as described above; (3) a vibrator is used asdescribed above; and (4) the gel or other prepared fluid drillingmaterial mixture has sufficient solid and semisolid material in it toimpart a force directly through the feedstock material rather thanseparating solids from gel or other prepared fluid drilling materials.This permits movement through openings as little as one millimeter orless longer than the seeds rather than plugging as has happened withprior art efforts to pump a mixture of seed and gel through a hose. Theend thread of the auger extends into the tapered portion of the nozzle336B to create a force as the taper occurs to reduce clogging. Thevibration appears to create turbulence and avoids the lodging of theseeds at this location.

Since the viscosity of the gel or other prepared fluid drilling materialaffects both the settling rate and the ability to separate at thenozzle, it is chosen with both factors in mind. Some gel or otherprepared fluid drilling materials change in viscosity with time and soseeds which have been preconditioned are mixed with the gel or otherprepared fluid drilling material and the gel or other prepared fluiddrilling material immediately used since its viscosity can be controlledat the starting point. This also reduces the possibility of the gel orother prepared fluid drilling material drowning the seeds for lack ofoxygen because of the short time that they are actually in the gel orother prepared fluid drilling material and yet permits rapid andsynchronous emergence of plants that are planted from the fully hydratedseeds with the invention.

The threads 382 between grooves are shaped with a flat top edge whichcan closely engage the walls of the bottom feed section 378A and athickness which is low compared to the size across of the groove topermit the gel or other prepared fluid drilling material and seed matrixto be carried in pockets sufficiently large as compared to the surfacesagainst which the open end of the grooves move so that with the auger370 rotating at a speed sufficiently low, separation by laminar flow islow and a relatively non-slip friction surface to move the seeds isprovided. Generally, the edges of the threads should be less than 1/10thof the open surface between threads in the grooves and the groovesshould be at least as deep as the linear length of the open space exceptfor small seeds. The diameter of the screw should be such with the aboveconstraints as to prevent motion between the walls of the bottom feedsection 378A and the gel or other prepared fluid drilling materialgreater than 36 linear inches per minute for average viscosity gel orother prepared fluid drilling materials.

To prevent the output from pulsing, either: (1) the angle of the threads382 is uniform; or (2) the ratio of depth to width of the grooves of theauger 370 are selected so that there is not a great difference in thedelivery rate during different portions of a revolution of the auger370. Similarly, the width of the edge and slope of the threads areselected to avoid a dead space into the nozzle 336B. A shallow, widegroove causes more of the gel or other prepared fluid drilling materialand seed to be exposed to frictional and centrifugal forces while beingmoved toward the nozzle 336B in the bottom feed section 378A and thuscreates better mixing for a uniform distribution of seeds but increasesthe possibility of the seeds being moved by frictional forces againstthe surface.

The angle of the threads, except for the front end, should be at least15 degrees and is preferably 22 degrees with a pitch of 1.5 per inchsingle groove. The angle at the termination land 374 at the tip of theauger 370 is much sharper and should form an acute angle no greater than15 degrees to cause a rapid acceleration of the matrix and seeds and gelor other prepared fluid drilling material at the tip. While in thepreferred embodiment, the pitch and angle of the auger 370 is sharplyincreased only adjacent to the nozzle 336A (FIG. 50) or 336B, it mayhave a different pitch within the bottom feed section 378A than withinthe feed hopper 276A itself since the tendency to separate out isgreater in the bottom feed section 378A where it is surrounded by tubewall with no open side. Throughout the auger 370, it is desirable toform the trailing edge of each thread to aerodynamically pull the gel orother prepared fluid drilling material forward and the forward edge topush the gel or other prepared fluid drilling material forward.

In FIG. 53, there is shown a fragmentary perspective view of a modifiedJohn Deere Max Emerge planter illustrating the positioning of the seedor particle feeder 344A, the planting shoe 310, the separator nozzle 340and the gauge wheel 261A in a furrow preparing section 262A. As shown inthis view, the planter is mounted to the gauge control wheels 261Abehind the disk openers and to the access of the gauge control wheelswhere it floats as attached by the lever 312 to a floating adjustablesupport 313.

To permit floating at an adjustable height, the lever 312 is pinned at315 to the level adjustment support 313 which is also mounted to thegauge wheel shaft at 317 but is adjustable in height thereabout by meansof a lever 319, so that: (1) the tip of the shoe 310 is mounted at thesame level as the disk opener adjacent to the depth gauge wheel 261A;(2) the rear portion of the lever 312 is pinned at 315 at a heightadjustable by the lever 319 with its bottom connected to the top of theshoe 310; and (3) the shoe rear, the lever 312 and the level adjustmentare all free to move upwardly or downwardly a short distance under thecontrol of a spring bias lever 321 by pivoting about the pin 315 andshaft 317. Between the wings of the trailing section 318 of the shoe310, the separator nozzle 340 and the nozzle of the bottom feed section278A are positioned adjacent to each other to be shielded by thetrailing edge 318. The amount of movement of the shoe 310 isinsufficient to remove the separation tip and nozzle tip from the wingsof the shoe at 318 where they are protected from dirt or wind whichmight otherwise disrupt their operation.

With this arrangement, room is provided within the furrow diggingmechanism for the separator nozzle and seed or particle feeder nozzlewithin a protected location that shields the nozzles from being cloggedby dirt or having the seed moved aside by excessive wind and yet permitsthem to be close to their final location with respect to the ground forplanting. The amount of spring bias and dimensions of the shoe mountingare related so that the floating action of the shoe does not influencethe fixture operation in a detrimental manner.

In FIGS. 54, 55 and 56, there are shown three different augers 392, 394and 396, respectively, with the three augers being for different sizeseeds. The auger 392 has a shank with a larger diameter and a largerpitch or angle to the threads at the tip 398. The grooves between thethreads are also larger and the threads have a smaller angle. It isadapted for seeds the size of corn. The auger 394 is for small seedssuch as carrot or lettuce and has a tip 400 with a smaller pitch.Generally, it has a ½ inch outer diameter, with a one inch lead betweenthe threads and a depth of ⅛ inch between the grooves bottom and the topedges of the threads. FIG. 56, shows an auger for medium size seeds suchas onion seeds having a ¾ inch lead between the threads and a 0.40 depthof the groove. Its tip 400 is a still lower angle tip. In general, theaugers have a pitch of between one-half inch and three inches and agroove depth of between 1/16 of an inch and three inches.

In FIG. 57, there is shown an elevational view of the vibrator 334 and amounting bracket base 352, with the vibrator including an electromagnet350 and a yoke 356. The mounting base 352 is connected to the mountingbracket 264 (FIG. 53) as described above, and the base 352 is connectedto the vibrator by a top screw 351 for firm mounting. To permitvibration of the yoke 356 by the electromagnet 350, the electromagnet350 includes a leaf spring 414, a ferromagnetic outer base 418, and acoil. A metal extension 410 is connected at 412 to the ferromagneticleaf spring 414 which is biased a slight distance shown at 416 from theelectromagnet 350. The outer base 418 is an inverted U-shapedferromagnetic member having two end portions 420 and 434 and surroundingthe electromagnetic coil which is electrically connected to a source ofAC potential as described above. To vibrate the nozzle, the yoke 356includes a downwardly extending arm 426 and a collar 428, with the arm426 being connected to the ferromagnetic leaf spring 414, which isseparated from the ends 420 and 434 by the gap 416 and attached at itsother end to the collar 428 for vibrating the nozzle (FIG. 52) of thedrive means for the seed or particle feeder 244A. Of course many othertypes of vibrators are known and can be used.

In FIG. 58, there is shown a nozzle 336B having a land 384 and one ormore slits 337. The nozzle is made of an elastomeric material such asrubber and capable of expanding. The slits 337 and the rubberconstruction are adapted to seeds which have a small amount of gel orother prepared fluid drilling material with them and thus provide asolid mass to squeeze through the tip one by one in the singulationprocess, but not generally being able to escape by gravity. At the tip,they are vibrated by the vibrator as described above and singulated byair. In the alternative, the fixture 20C as described in connection withFIG. 30 may be used to separate the seeds one from the other and expelthem.

In FIG. 59, there is shown a nozzle 336A which is formed of relativelyrigid plastic and adapted to receive small seeds containing a largeamount of gel or other prepared fluid drilling material. This nozzledoes not expand but vibrates and has sections of gel or other preparedfluid drilling material removed by the separator containing seeds forsingulation. The gel or other prepared fluid drilling material hassufficient self-adhesion to prevent the seeds from escaping the tip ofthe nozzle prematurely by gravity.

In FIG. 60, there is shown another embodiment of seed or particle feeder430 specially designed for careful placement of seeds by causing theseeds to fall within a group of preselected target areas. For thispurpose, it includes a spacer 434 comprising a solenoid 432 and asolenoid operated lever 436 positioned in juxtaposition with theseparator nozzle 340 and the seed or particle feeder nozzle 336. Thesolenoid 432 may be any type of solenoid capable of moving the solenoidoperated lever 434 so that the lever moves a blocking mechanism 236 overthe orifice in the separator nozzle 340 to interrupt the air therefrom.With this embodiment, the solenoid 432, when actuated, moves thesolenoid operated lever 434 into the path of the separator nozzle 340 sothat seeds and matrix are not forced from the seed or particle feedernozzle 336 by a stream of air under pressure from the separator nozzle340. When the seed or particle feeder nozzle 336 is directly over thetarget area, the solenoid 432 is deenergized to release the solenoidoperated lever 434 and open a path for the air from the separator nozzle340 to blow across the seed or particle feeder nozzle 336, thus removingthe gel or other prepared fluid drilling material and seed whichaccumulated while the air was blocked from the seed or particle feedernozzle 336. This can also be accomplished by other means such as byopening and closing a solenoid valve in the air supply 340.

In FIG. 61, there is shown a perspective view looking from the top ofstill another embodiment 440 of seed or particle feeder having a hopper452 and first, second and third augers 446, 448 and 453. The hopperincludes a rectangular outer wall portion 242, an inwardly tapered wallportion 444 ending in a flatbed which receives within recesses theaugers 446, 448 and 453. This embodiment 440 is similar to priorembodiments except that there are three augers forming three drive meansfor three different rows of seeds within a single hopper 452.

In FIG. 62, there is shown another perspective view of the embodiment440 of a three-row seed or particle feeder and separator showing thesingle hopper 452 mounted vertically with three nozzles 454, 456 and 458extending therefrom to be vibrated by a single vibrator 470 having yokesabout each of the nozzles for vibrating them as described above inconnection with single row seed or particle feeders and separators.Adjacent and above each of the nozzles 454, 456 and 458 arecorresponding separator nozzles 460, 462, and 464 adapted to beconnected to a manifold 480 which receives a source of air underpressure at the connection 480 under the control of a valve 468 so as tocontrol the pressure of the air flowing across the nozzles. Thisembodiment of seed or particle feeder and separator operates in the samemanner as the prior embodiments and is adapted to be mounted to aplanter to plant adjacent rows in close juxtaposition from a singlehopper. It has the advantage of economy and the ability to plant closelyspaced rows of seeds.

In FIG. 63, there is shown an embodiment of a gel or other preparedfluid drilling material-chemical dispenser 498 having a fixture 532Awith an air source 340 and separation surface 540, and an additive line538A connected to an additive source. The dispenser 498 for chemicalsand gel or other prepared fluid drilling material may be used alone ormounted in tandem with a seed or particle feeder (FIG. 53) to have gelor other prepared fluid drilling material with additives separated byair from the nozzle 340 and deposited with seed from a seed or particlefeeder such as that shown in FIG. 56, or alone.

The separator may be substantially the same as the separators used inthe embodiment of FIG. 64, cooperates with the feeder 532A in FIG. 63,but may be arranged in any of the other arrangements described herein. Anozzle for the chemical additives similar to the nozzle 336A (FIG. 59)may also be used, and in this case the separator may be positioned in amanner similar to the position it is used in the seed or particle feeder344A (FIG. 53) to deposit additives and gel or other prepared fluiddrilling material or a separator may not be used at all to deposit atubular column of gel or other prepared fluid drilling material andadditives.

A pump 534 (FIG. 64) may be any suitable peristaltic pump such as forexample peristaltic pumps sold under the trademark Masterflex byCole-Parmer Instrument Company, Chicago, Ill., or gear pump or otherprecision low pressure pump which may be driven by an axle or wheel soas to synchronize pumping rate with travel speed or pumps sold byCole-Parma under the trademark ISMATIC if driven by a separate motorcontrolled by the operator to maintain delivery speed in accordance withspeed of the dispenser with respect to the field. Moreover, pumps thatare capable of positive displacement at low pressure other thanperistaltic pumps may be used.

The fixture 532A may be vibrated in a manner similar to the embodimentof FIG. 53, or may rely only on the force of the vibrator 334 to cause acontinuous substantially uniform mixture of chemical additives and gelor other prepared fluid drilling material to be applied. In oneembodiment, the fixture 532A is cut away at 540A to provide an open topchannel to receive gel or other prepared fluid drilling material and thenozzle 540 of the separator is positioned to direct air under pressuredirectly at the open top of the channel and thus form a mist of gel orother prepared fluid drilling material-additive spray that is uniformlyspread over any area. The opening is adjusted so that chemical additivesare economically used and may be contained by the gel or other preparedfluid drilling material at a concentration such that uniform andadequate distribution with the gel or other prepared fluid drillingmaterial is obtained at the appropriate rate by controlling the pumpspeed, size of fixture 532A and speed of movement across a field withrespect to the concentration of the material being applied.

In FIG. 64, there is shown an agricultural input dispensing system 499adapted to be pulled across a field to provide additives having a pump334, a chemical tank 330, an air manifold 350, a ground wheel drive 352,air lines 446A-446H, chemical lines 538A-538H and nozzles 532A-532H. Thepump 334 is driven by the ground wheel 352 to pump a gel or otherprepared fluid drilling material—additive matrix or concentratedchemical additive through the chemical lines 538A-538H. Air from twoblowers 354 and 356 pressurize the manifold 350 to a pressure controlledby air pressure adjustment valve 358 as measured by an air pressuregauge 360. Air under pressure is applied through the air lines 446A-446Hto the nozzles 532A-532H to spray droplets of the material beingapplied. The material being applied should resist dripping from thenozzle or fixture in most cases of applying material. Viscosity inrelation to conduit or nozzle size is a principal means for preventingsuch excessive free movement.

This system has the advantage of: (1) reducing the amount of chemicaladditive and carrier because it is viscous and may be slowly but evenlydistributed; and (2) is not susceptible to clogging because reasonablesize nozzle openings may be used and the gel or other prepared fluiddrilling material may be expelled through them with substantial force tokeep them clear without using excessive amounts of gel or other preparedfluid drilling material or additive. Before operating the planter orapplicator of FIGS. 29-31, of this invention, seeds havingcharacteristics suitable for fluid drilling are selected. The seeds maybe activated initially through priming, dried to terminate activation,stored until planting time, mixed with a gel or other prepared fluiddrilling material and then fed from a planter as the planter traversesthe field in properly spaced orientation for rapid germination andemergence.

To precondition the seeds, the seeds are permitted to absorb water atproper germination temperatures as described by Bredford, Kent J. “SeedPriming: Techniques to Speed Seed Germination”, Proceedings of the Oreon Horticultural Society, 1984, v. 25, pp. 227-233. After reachingactivation but prior to growth, the seeds are usually removed from thepriming system and dried although they can be directly planted ratherthan being dried and later rehydrated.

Prior to planting, a gel or other prepared fluid drilling material isprepared. For example glycerin may be used instead of a standard gel.The viscosity of the gel or other prepared fluid drilling material usedin fluid drilling in accordance with this invention should be between800 and 5000 centipoise. Preferably, for relatively small seeds such ascabbage, the mixture is prepared to yield soft gel or other preparedfluid drilling material having a viscosity of between 1,800 and 2,000centipoise; for medium sized seeds a medium strength gel or otherprepared fluid drilling material having a viscosity of between 2,500 to3,000 centipoise and for large seeds, a heavy strength, having aviscosity of between 3,000 to 4,000 centipoise. The volume of gel orother prepared fluid drilling material to seed is in a range of ratiosof between 1 to 1 and 4 to 1 and preferably a range of 3 to 1 for smallseeds. The seeds and gel or other prepared fluid drilling material arepreferably mixed together within three hours before planting. Additivessuch as microorganisms having beneficial effects on the plants may beadded to infect the seeds or pesticides and fertilizers or growthhormones may be added to the gel or other prepared fluid drillingmaterial at the same time it is mixed or after but before planting. Thematrix of seeds and gel or other prepared fluid drilling material aremixed and put into the feed hoppers 276A and 276B as shown in FIGS. 43,44, 50-52.

Beneath the gel or other prepared fluid drilling material mixture is adrive mechanism for the seed or particle feeder which includes means formoving pockets of gel or other prepared fluid drilling material and seedas groups along at least partially enclosing surfaces to reduce theamount of motion between gel or other prepared fluid drilling materialsurfaces and solid surfaces. The hopper into which the gel or otherprepared fluid drilling material is formed generally requires surfacesarranged to reduce the removal of seeds by friction against the surfacesduring flow of the material. Similarly, the drive mechanism is designedto have a reduced area of contact between solid surfaces and the movingsurface of the gel or other prepared fluid drilling material and forthis purpose, an auger is used. To avoid plugging of the auger byreducing the separation of seeds and gel or other prepared fluiddrilling material, there should be sufficient solid material in thematerial being moved to apply direct force to the seeds and otherparticles rather than moving the fluidic material around the solidparticles. Preferably, for most seeds and gel or other prepared fluiddrilling material mixtures, the helical grooves in the auger should bebetween ¼ inch and ½ inch in depth and between ⅛ inch and 1½ inchesbetween threads, with the threads being no more than ⅕ of the distancebetween threads in thickness and no less than ⅕ of the depth of thegrooves. With this arrangement, a relatively pulseless flow is providedof pockets of gel or other prepared fluid drilling material with arelatively small moving surface of insufficient velocity to causesubstantial separation of seeds.

As the auger carries pockets of matrix of gel or other prepared fluiddrilling material and seed through a distribution tube toward a feednozzle, the threads of the augers approach the edge of the bottom seedsection or the hopper, whichever is first, but approach it in a parallelfashion with an angle corresponding to the angle of the hopper. Thisprevents the squeezing of seeds and cracking or slicing of the seeds asthey pass into the auger delivery tube in the bottom feed section 278A(FIG. 52). The seeds are conveyed by the auger to an end thread which isat a relatively sharp angle to thrust the gel or other prepared fluiddrilling material forward through the vibrating nozzle. As the seeds andgel or other prepared fluid drilling material pass through the orificein the nozzle, there is a tendency for them to accumulate. However, airunder pressure blows downwardly with a pressure of at leastone—twentieth of a pound per square inch and 10 pounds per square inchacross the nozzle in a direction along a plane passing through thelongitudinal axis of the delivery tube and perpendicular to the ground,with the air flow being at an angle to the ground no more than 60degrees on either side of a normal in a plane along the longitudinalaxis of the auger and no more than 30 degrees from the normal to theground in a plane perpendicular to the longitudinal axis of the auger.

The hopper and feed mechanism are pulled along a field during thedelivery of seeds and include a furrow opener and a modified wideningshoe for larger seeds, which spreads the earth into a wide furrow.Furrow closing and pressing wheels close the furrow and, in oneembodiment, control the rate of rotation of the auger so as to adjustthe dispensing of seeds to the speed of the tractor. In otherembodiments, the seeds are detected or the rate of turning of the augeris detected and displayed to the tractor operator who pulls the planterat a speed corresponding to the auger speed.

For certain seeds which are relatively large and planted deeper, such assweet corn, the furrow opener has mounted to it a blade extendingdownwardly an additional inch to create a deeper groove for the seed todrop further into the furrow. In embodiments of planters which areintended to drop seeds through spaced apart apertures in plastic or thelike for accurate stands, a solenoid operated blocking device is timedto block air until the seed is about to be dispensed and then move theblocking plate away so that the air will blow matrix and seed into theaperture in the plastic. While an individual auger has been describedthrough the center of a single hopper, multiple augers may be utilizedpositioned so that the gel or other prepared fluid drilling materialflows into the auger with adequate pressure. In such a case, each augerwill terminate in a separate nozzle vibrated by a vibrator and utilizinga separator. It is possible to use one vibrator to vibrate severalnozzles.

In FIG. 65, there is shown a block diagram of a control system 490 for aplanter or applicator such as the planter or applicator 100 shown inFIG. 30, having mounted within the vehicle a set of manual controls 494,a set of panel displays 496, a microprocessor 451, a set of outputdevices 500 that are operated by the manual controls 494 and certainmeasuring instruments 502 which cooperate with the manual controls 494in microprocessor 451 to provide displays 496 and proper operation ofthe output devices 500

The output devices 500 include boom motors 514, booms 516 containingfixtures on them, a centrifugal blower 518, a variable frequency driveor converter or generator 520 and a feedstock pump 522. The booms 516are raised or lowered automatically. In the preferred embodiment, theyare raised or lowered by DC motors 514 under the control of manualcontrols in the cab to vary their elevation in accordance with therequirements for spraying.

For certain agricultural uses, material may be sprayed at one elevation,usually a higher elevation in a crop, in relatively viscous form, orwith larger drops and at a lower elevation in more mobile form orsmaller drops since the more viscous droplets will be less subject todrift. The centrifugal blower 518 is controlled by the microprocessor451 to control the air pressure applied to the fixture and thus vary thedrop distribution. The microprocessor 451 may adjust for the velocity ofthe vehicle to apply feedstock material at the appropriate rate. Airpressure transducer 526 supplies information to the microprocessor 451so that the panel mounted manual control for air pressure 508 in themanual controls 494 which is also connected to the microprocessor 451may be adjusted to the preset rate by controlling the centrifugal blower518 through the microprocessor 451. The feedstock pump 522 is controlledas to pumping rate by the signal from the variable frequency generator520 to which it is connected. The microprocessor 451 controls thevariable frequency generator 520 in response to the changes in the speedof the vehicle and signals from the panel mounted manual controls 494relating to the rate of application to the field so that the rate ofapplication may be continued at a constant appropriate preset rate perunit area even though the speed of the vehicle changes.

The measuring systems 502 include a global positioning system 524, anair pressure transducer 526 and a feedstock flow rate meter 528, each ofwhich is electrically connected to the microprocessor 451. The GPS 524may monitor the speed the vehicle is traveling and supply thisinformation to the microprocessor 451 to adjust the rate of the flow ofthe feedstock material and the air pressure or other variables in afixture mounted to the booms 516 and thus maintain the appropriatedistribution of droplets. Similarly, the air pressure transducers 526and feedstock flow rate meters 528 supply feedback signals to themicroprocessor 451 to maintain the appropriate air pressure andfeedstock flow rate under varying conditions.

The manual controls 494 include a panel mounted manual control for boomelevation 506, a panel mounted manual control for rate of application offeedstock 504 and a panel mounted manual control for air pressure 508.In the preferred embodiment, the panel mounted manual control for boomelevation 506 is directly controlled by the operator of the vehicle whoadjusts by sight to the appropriate field conditions. The panel mountedmanual control for rate of application 504 and the panel mounted manualcontrol for air pressure 508 may be utilized by the operator viewing thesprayed material in making appropriate adjustments by sight based onexperience. On the other hand, an inexperienced operator may rely uponpreset values which are controlled for varying conditions by the sensorsfeeding signals to the microprocessor 451.

To aid in controlling the spray, the operator may rely upon the displays496 in addition to visually observing the spray. The displays 496include a drop size distribution display 510 and a rate of applicationdisplay 512 which receive signals from the microprocessor 451 whichcorrelates the measured values and supplies signals based on itsinternal calculations to its displays.

From the above description, it can be understood that the plantingapparatuses and methods of this invention have several advantages suchas: (1) there is less damage to seed because of the controlled water uptake; (2) it is economical in the use of gel or other prepared fluiddrilling material per acre; (3) there is less damage to seeds from lackof oxygen or drowning or the like; (4) the seeds may be controlled forspacing in a superior manner during drilling; (5) there is good controlover uniformity in the time of emergence of the plants from the seeds;and (6) the process is economical.

From the above description, it can be understood that the spray methodand apparatus of this invention has several advantages such as: (1)vehicles and aircraft used for applying agricultural inputs to fields donot need to carry as heavy a load of carrier fluid to apply agriculturalinputs, for example, they can carry the same active ingredients as priorart agricultural inputs with a reduction in water of as much as 90percent; (2) they reduce or eliminate the requirement for periodicaddition of carrier fluid, thus reducing the time and expense ofspraying; (3) they permit the application of some beneficial microbeswith seeds because the agricultural inputs containing microbes can beapplied at pressures low enough to avoid killing the microbes; (4) thehigh viscosity, relatively large drop size and narrow size distributionof the agricultural inputs reduce drift when sprayed; (5) it is possibleto avoid diluting agricultural inputs with carriers such as water thathave high surface tension and form beads on contact rather thanspreading such over a leaf; (6) drops of agricultural inputs withgreater shear resistance can be used to reduce the breaking up of thedrops and the resulting increase in drop size distribution decreasesdrift, and reduction in drop size increased drift; (7) it is notnecessary to add carriers used for dilution, such as water, that haveunpredictable mineral content and pH variations; (8) the tendency foractive ingredients to precipitate out because of the addition ofcarriers is reduced; (9) in some embodiments, the particle size ofactive ingredients can be reduced and thus provide better penetrationinto a host; and (10) increases constant rate per unit area.

It can be further understood from the above description that the planterin accordance with this invention has several advantages such as: (1) itcan provide effective fluid drilling with adequate separation of seeds;(2) it can provide planting of seeds with superior beneficial microbeinoculation characteristics; (3) it can combine effective planting withbeneficial chemical and microbial additives; (4) it provides goodseparation of seeds being planted without repeated mixing of the fluidand the seeds; (5) there is less damage to seed because of controlledpriming in the presence of air and controlled water uptake; (6) it iseconomical in the use of gel or other prepared fluid drilling materialper acre; (7) there is less damage to seeds in the planting operation;(7) the seeds may be controlled for spacing in a superior manner duringdrilling; (8) there is good control over uniformity in time of emergenceof the plants from the seeds; and (9) it permits protection of the seedand addition of additives economically.

It can also be understood from the above description that the method,formulations and apparatus for forming fibers in accordance with thisinvention have several advantages, such as: (1) longer fibers can beformed; (2) chitosan fibers, mats and sheets can be more economicallyand better formed; (3) fibers can be formed without electrospinning; and(4) scale up is facilitated.

While a preferred embodiment of the invention has been described withsome particularity, many modifications and variations in the preferredembodiment are possible without deviating from the invention. Therefore,it is to be understood that, within the scope of the appended claims,the invention may be practiced other than as specifically described.

What is claimed is:
 1. A method of controlling a configuration of anadaptive material, comprising the steps of: bringing acompatibly-selected feedstock material and at least a first movingcompatibly-selected kinetic energy fluid in contact with each other atan impact surface of an outlet of a spray fixture, wherein thecompatibly-selected feedstock material is the adaptive material havingone or more known characteristics; said step of bringing acompatibly-selected feedstock material and at least a first movingcompatibly-selected kinetic energy fluid in contact with each othercomprising the substeps of adjusting at least one of a pressure of theat least a first moving compatibly-selected kinetic energy fluid, avelocity of the at least a first moving compatibly-selected kineticenergy fluid, a velocity of the compatibly-selected feedstock material,a thickness of the compatibly-selected feedstock material, a width ofthe at least a first moving compatibly-selected kinetic energy fluid, awidth of the compatibly-selected feedstock material, a temperature ofthe compatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material; and said substeps of adjustingat least one of a pressure of the at least a first movingcompatibly-selected kinetic energy fluid, a velocity of the at least afirst moving compatibly-selected kinetic energy fluid, a velocity of thecompatibly-selected feedstock material, a thickness of thecompatibly-selected feedstock material, a width of the at least a firstmoving compatibly-selected kinetic energy fluid, a width of thecompatibly-selected feedstock material, a temperature of thecompatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material comprising the substep ofadjusting the spray fixture based on the one or more knowncharacteristics of the adaptive material.
 2. The method of claim 1,wherein the compatibly-selected feedstock material comprises at leastone of a first one or more characteristics and the compatibly-selectedkinetic energy fluid comprises a second one or more characteristics andthe thickness comprises at least one of a first thickness and a secondthickness, the first thickness being less than the second thickness, andwherein said step of bringing a compatibly-selected feedstock materialand at least a first moving compatibly-selected kinetic energy fluid incontact with each other comprising the substeps of adjusting at leastone of a pressure of the at least a first moving compatibly-selectedkinetic energy fluid, a velocity of the at least a first movingcompatibly-selected kinetic energy fluid, a velocity of thecompatibly-selected feedstock material, a thickness of thecompatibly-selected feedstock material, a width of the at least a firstmoving compatibly-selected kinetic energy fluid, a width of thecompatibly-selected feedstock material, a temperature of thecompatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material comprises the substep ofadjusting the spray fixture to result the first thickness when theadaptive material delivered to an outlet of the spray fixture comprisesthe first one or more characteristics and the adaptive material emittedfrom the outlet comprises both the first one or more characteristics andthe second one or more characteristics.
 3. The method of claim 1,wherein the compatibly-selected feedstock material comprises at leastone of a first one or more characteristics and a second one or morecharacteristics and the thickness comprises at least one of a firstthickness and a second thickness, the second one or more characteristicsincluding a higher viscosity than a viscosity associated with the firstone or more characteristics, and wherein said step of bringing acompatibly-selected feedstock material and at least a first movingcompatibly-selected kinetic energy fluid in contact with each othercomprising the substeps of adjusting at least one of a pressure of theat least a first moving compatibly-selected kinetic energy fluid, avelocity of the at least a first moving compatibly-selected kineticenergy fluid, a velocity of the compatibly-selected feedstock material,a thickness of the compatibly-selected feedstock material, a width ofthe at least a first moving compatibly-selected kinetic energy fluid, awidth of the compatibly-selected feedstock material, a temperature ofthe compatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material comprises the substep ofadjusting the spray fixture to result the second thickness of thecompatibly-selected feedstock material when the compatibly-selectedfeedstock material comprises the second one or more characteristics, andwherein the second thickness is larger than the first thickness.
 4. Themethod of claim 1, further comprising: determining physical and energycharacteristics of the compatibly-selected feedstock material and thefirst moving compatibly-selected kinetic energy fluid; moving thecompatibly-selected feedstock material to the outlet of the sprayfixture at a flow rate, over an area, and with a thickness relative tothe physical and energy characteristics of the first movingcompatibly-selected kinetic energy fluid; and adjusting one or moredimensions of the outlet of the fixture such that the spray fixtureemits at least one of drops, mists, extrusions, emulsions, and fibers.5. The method of claim 1, further comprising: formulating thecompatibly-selected feedstock material as an adaptive spray material;determining physical and energy characteristics of thecompatibly-selected feedstock material and the first movingcompatibly-selected kinetic energy fluid; and moving thecompatibly-selected feedstock material to the outlet of the sprayfixture at a flow rate, over an area, and with a thickness relative tothe physical and energy characteristics of the compatibly-selectedfeedstock material formulated as the adaptive spray material.
 6. Themethod of claim 1, wherein the substep of adjusting a spray fixturebased on the one or more known characteristics of the adaptive materialcomprises adjusting a thickness of a layer of a gel mixture by varying adistance between at least two plates of the spray fixture, thecompatibly-selected feedstock material formulated as the gel mixture. 7.The method of claim 1, further comprising: formulating thecompatibly-selected material as the adaptive material; and forcing theadaptive material against an area or a length of an edge of the outletof the spray fixture, wherein the adaptive material is emitted from thespray fixture as an emulsion.
 8. The method of claim 1, wherein saidsubsteps of adjusting at least one of a pressure of the at least a firstmoving compatibly-selected kinetic energy fluid, a velocity of the atleast a first moving compatibly-selected kinetic energy fluid, avelocity of the compatibly-selected feedstock material, a thickness ofthe compatibly-selected feedstock material, a width of the at least afirst moving compatibly-selected kinetic energy fluid, a width of thecompatibly-selected feedstock material, a temperature of thecompatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material further comprises the substep ofadjusting a valve operably coupled to the spray fixture.
 9. Apparatusfor controlling a configuration of an adaptive material, comprising: afirst flow path for a compatibly-selected feedstock material, whereinthe compatibly-selected feedstock material is the adaptive materialhaving one or more known characteristics; at least one second flow pathfor a compatibly-selected kinetic energy fluid; said first flow path andsaid at least one second flow path paths being positioned with respectto each other, wherein the compatibly-selected feedstock material andthe compatibly-selected kinetic energy fluid are brought into contactwith each other at an impact surface of an outlet of a spray fixture;and at least one means for adjusting at least one of a pressure of thecompatibly-selected kinetic energy fluid, a velocity of thecompatibly-selected kinetic energy fluid, a velocity of thecompatibly-selected feedstock material, a thickness of thecompatibly-selected feedstock material, a width of thecompatibly-selected kinetic energy fluid, a width of thecompatibly-selected feedstock material, a temperature of thecompatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material, wherein the adjusting isrelative to the one or more known characteristics of the adaptivematerial or relative to one or more characteristics of thecompatibly-selected kinetic energy fluid.
 10. The apparatus of claim 9,wherein the at least one means for adjusting includes a thicknesscontrol insert of the spray fixture.
 11. The apparatus of claim 10,wherein the at least one means for adjusting comprises a valve operablycoupled to the spray fixture.
 12. The apparatus of claim 11, wherein theadjustable valve is adapted to communicate with a source of thecompatibly-selected feedstock material and a container whereby a rate ofgenerating drops is controlled.
 13. The apparatus of claim 9, whereinthe compatibly-selected feedstock material includes an oxygenatingliquid, an immiscible material, or a basic reactant.
 14. The apparatusof claim 13, wherein the compatibly-selected feedstock material includesthe oxygenating liquid and the oxygenating liquid is ethanol.
 15. Theapparatus of claim 13, wherein the compatibly-selected feedstockmaterial includes the oxygenating liquid and the oxygenating liquid isglycerol.
 16. The apparatus of claim 13, further comprising a sprayfixture, wherein the compatibly-selected feedstock material includes theimmiscible material and the spray fixture is configured to emit theadaptive material as an emulsion.
 17. The apparatus of claim 9, whereinthe at least one means for adjusting at least one of a pressure of thecompatibly-selected kinetic energy fluid, a velocity of thecompatibly-selected kinetic energy fluid, a velocity of thecompatibly-selected feedstock material, a thickness of thecompatibly-selected feedstock material, a width of thecompatibly-selected kinetic energy fluid, a width of thecompatibly-selected feedstock material, a temperature of thecompatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material is adjusted to cause theapparatus to form drops of the compatibly-selected feedstock materialwithin a predetermined size range.
 18. The apparatus of claim 9, whereinthe at least one means for adjusting at least one of a pressure of thecompatibly-selected kinetic energy fluid, a velocity of thecompatibly-selected kinetic energy fluid, a velocity of thecompatibly-selected feedstock material, a thickness of thecompatibly-selected feedstock material, a width of thecompatibly-selected kinetic energy fluid, a width of thecompatibly-selected feedstock material, a temperature of thecompatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material is adjusted to form fibers. 19.The apparatus of claim 9, wherein the at least one means for adjustingat least one of a pressure of the compatibly-selected kinetic energyfluid, a velocity of the compatibly-selected kinetic energy fluid, avelocity of the compatibly-selected feedstock material, a thickness ofthe compatibly-selected feedstock material, a width of thecompatibly-selected kinetic energy fluid, a width of thecompatibly-selected feedstock material, a temperature of thecompatibly-selected feedstock material, and a viscosity of thecompatibly-selected feedstock material is adjusted to provide a pressureof the compatibly-selected kinetic energy fluid of between 0 and 15 psi.20. The apparatus of claim 9, further comprising one or more potentialplates configured to induce a charge onto one or more drops ofcompatibly-selected feedstock material or compatibly-selected kineticenergy fluid in order to adjust one or more characteristics of the oneor more drops of compatibly-selected feedstock material orcompatibly-selected kinetic energy fluid.